How to Maintain the EGR Valve and Electrical EGR Transducer Together on Dodge Grand Caravan?

The two, the EGR valve and the Electrical EGR Transducer, are serviced as one unit. Remove the vacuum tube from the electric EGR transducer and see if anything is damaged. After that, unplug the electrical connector on the solenoid and remove the bolts from the EGR valve on the cylinder head adaptor. Remove the dirty gasket, take it out, check for signs of cracking or leaks and fix or replace it as needed. During installation, assemble the bolts loosely between the EGR tube and valve and between the valve and the cylinder head adaptor. Make sure the EGR valve bolts connecting the two tubes are sure tightened to 11.9 Nm (105 ± 20 in. lbs.) while connecting the EGR valve to the cylinder head bolts are to 22.9 Nm (200 ± 25 in. lbs. of torque). Finally, put back the vacuum hose and electrical connector into the electrical EGR transducer.

How to Install the EGR Valve on 3.3 and 3.8L Engines on Dodge Grand Caravan?

The first thing that you need to do to install Exhaust Gas Recirculation (EGR) Valve for 3.3 and 3.8L engines is to place a new EGR valve gasket on EGR valve. Then, mount the EGR valve with gasket and bolts on the cylinder head and run the bolts to 30 Nm (22 ft. lbs.). Next, connect EGR tube to the EGR valve with gasket and bolts and tighten these bolts to 15 Nm (11 ft. lbs.). Then, connect the electrical connector to EGR valve. At last, connect the negative battery cable and tighten the nut on it to 5 Nm (45 in. lbs.).

OEM Dodge Grand Caravan EGR Valve

Emissions EGR Valve

Select Vehicle by Model
Select Vehicle by VIN

Select Vehicle by Model

Make

Model

Year

Select Vehicle by VIN

For the most accurate results, select vehicle by your VIN (Vehicle Identification Number).

12 EGR Valves found

View related parts
Dodge Grand Caravan EGR Valve Part Number: 4593896AD
$379.02 MSRP: $573.00
You Save: $193.98 (34%)
ADD TO CART
Product Specifications
- Other Name: Valve - EGR; Exhaust Gas Recirculation (EGR) Valve; Exhaust Gas Recirculation Valve
- Replaces: 4861674AD, 4861674AC, 4593896AB, 4861674AB
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2008-2010 Dodge Grand Caravan | C/V, SE, SXT | 3.3L V6, 3.8L V6, 6 Cyl 3.3 L FLEX, 6 Cyl 3.3 L GAS, 6 Cyl 3.8 L GAS
View related parts
Dodge Grand Caravan EGR Valve Part Number: 4861662AF
$185.09 MSRP: $279.00
You Save: $93.91 (34%)
ADD TO CART
Product Specifications
- Other Name: Valve - EGR; Exhaust Gas Recirculation (EGR) Valve; Exhaust Gas Recirculation Valve; Tube
- Replaces: 4861662AE, 4861662AD, 4861662AB, 4861662AA, 4861662AC
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2005-2007 Dodge Grand Caravan | Base, C/V, SE, SE Plus, SXT | 3.3L V6, 3.8L V6, 6 Cyl 3.3 L FLEX, 6 Cyl 3.3 L GAS, 6 Cyl 3.8 L GAS
View related parts
Dodge Grand Caravan EGR Valve Part Number: 4861635AG
$76.66 MSRP: $171.00
You Save: $94.34 (56%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Valve - EGR; Exhaust Gas Recirculation (EGR) Valve
- Replaces: 4861635AF, 4861635AD, 4861636AD
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2004-2005 Dodge Grand Caravan | Anniversary Edition, C/V, EX, SE, SE Plus, SXT | 3.3L V6, 3.8L V6, 6 Cyl 3.3 L FLEX, 6 Cyl 3.3 L GAS, 6 Cyl 3.8 L GAS
View related parts
Dodge Grand Caravan EGR Valve Part Number: 4287179AB
$136.76
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Valve - Exhaust Gas Recovery
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1990-1995 Dodge Grand Caravan | Base, ES, LE, SE | 6 Cyl 3.3 L GAS, 6 Cyl 3.8 L GAS
View related parts
Dodge Grand Caravan EGR Valve Part Number: 4593888AC
$172.13 MSRP: $226.00
You Save: $53.87 (24%)
ADD TO CART
Product Specifications
- Other Name: Valve - EGR; Exhaust Gas Recirculation (EGR) Valve; Exhaust Gas Recirculation Valve
- Replaces: 4593688AA, 4593688AC, 4593688AD, 4593888AA, 4593688AB
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2008-2010 Dodge Grand Caravan | SXT | 4.0L V6, 6 Cyl 4.0 L GAS
View related parts
Dodge Grand Caravan EGR Valve Part Number: 5281755AB
Product Specifications
- Other Name: Valve - EGR; Valve EGR
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1996-2000 Dodge Grand Caravan | Base, ES, LE, SE, Sport | 6 Cyl 3.0 L GAS
View related parts
Dodge Grand Caravan EGR Valve Part Number: 4287189AB
Product Specifications
- Other Name: Valve - Exhaust Gas Recirculation V; Tube; Valve EGR
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1996-2000 Dodge Grand Caravan | Base, ES, LE, SE, Sport | 6 Cyl 3.3 L CNG, 6 Cyl 3.3 L FLEX, 6 Cyl 3.3 L GAS, 6 Cyl 3.8 L GAS
View related parts
Dodge Grand Caravan EGR Valve Part Number: 4861537AA
Product Specifications
- Other Name: Valve - EGR; Exhaust Gas Recirculation (EGR) Valve; Valve EGR
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2001-2002 Dodge Grand Caravan | EL, ES, EX, SE, Sport | 6 Cyl 3.3 L FLEX, 6 Cyl 3.3 L GAS, 6 Cyl 3.8 L GAS
View related parts
Dodge Grand Caravan EGR Valve Part Number: 4636126
Product Specifications
- Other Name: EGR W/Gasket
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1987 Dodge Grand Caravan | LE, SE | 4 Cyl 2.5 L GAS, 6 Cyl 3.0 L GAS
View related parts
Dodge Grand Caravan EGR Valve Part Number: 4287780
Product Specifications
- Other Name: Valve - EGR W/Eet.; Valve, EGR W/Transducer
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1993-1995 Dodge Grand Caravan | Base, ES, SE | 6 Cyl 3.0 L GAS
View related parts
Dodge Grand Caravan EGR Valve Part Number: 4287186
Product Specifications
- Other Name: Valve - & Transducer - Assembly - Exhaust Gas Recirculation; Valve, EGR W/Transducer; Valve, EGR
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1990 Dodge Grand Caravan | LE, SE | 6 Cyl 3.3 L GAS
View related parts
Dodge Grand Caravan EGR Valve Part Number: 4287162
Product Specifications
- Other Name: Valve & Transducer EGR Calibrate; Valve, EGR W/Transducer
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1990 Dodge Grand Caravan | LE, SE | 6 Cyl 3.3 L GAS

Dodge Grand Caravan EGR Valve

Choose OEM EGR Valve that meet Dodge factory standards. Dodge designs and tests every component for precision and durability. Each EGR Valve follows strict manufacturing steps to lock in quality and fit. If your Dodge Grand Caravan matters to you, OEM parts make the smart choice. You'll get the exact look, feel, and performance you expect. Shop genuine Grand Caravan parts at the highly competitive prices online. Enjoy a manufacturer's warranty, a hassle-free return policy, and rapid delivery. No more guesswork with off brands. Get genuine parts with exact fit and true factory performance. Shop with confidence today at JeepPartsDeal.com.

The EGR Valve in Dodge Grand Caravan vehicles regulates exhaust gases to circumvent the chamber, hence decreasing air pollutants. This technique which is applicable in both petrol and diesel engines reduces on the emission of NOx gases through a recycling of exhaust gases with a view of minimizing the temperatures of combustion. EGR technology underwent the evolution from the basic jets to the advanced one, and the modern systems of the EGR optimize the flow depending on the conditions of the engine. It indicates that while some engines which include Chrysler Pentastar 3.6 does not necessarily require EGR, it is still a very vital component when it comes to question of achieving emissions and perhaps optimizing the efficiency of the engine. The intake passage can also get blocked with carbon from the exhaust gases that are suppose to pass through the EGR valve; maintenance is therefore crucial.

Dodge Grand Caravan EGR Valve Parts and Q&A

EGR Valve
4861537AA
Q: How to Maintain the EGR Valve and Electrical EGR Transducer Together on Dodge Grand Caravan?
A:
The two, the EGR valve and the Electrical EGR Transducer, are serviced as one unit. Remove the vacuum tube from the electric EGR transducer and see if anything is damaged. After that, unplug the electrical connector on the solenoid and remove the bolts from the EGR valve on the cylinder head adaptor. Remove the dirty gasket, take it out, check for signs of cracking or leaks and fix or replace it as needed. During installation, assemble the bolts loosely between the EGR tube and valve and between the valve and the cylinder head adaptor. Make sure the EGR valve bolts connecting the two tubes are sure tightened to 11.9 Nm (105 ± 20 in. lbs.) while connecting the EGR valve to the cylinder head bolts are to 22.9 Nm (200 ± 25 in. lbs. of torque). Finally, put back the vacuum hose and electrical connector into the electrical EGR transducer.
EGR Valve
4593896AD
Q: How to Install the EGR Valve on 3.3 and 3.8L Engines on Dodge Grand Caravan?
A:
The first thing that you need to do to install Exhaust Gas Recirculation (EGR) Valve for 3.3 and 3.8L engines is to place a new EGR valve gasket on EGR valve. Then, mount the EGR valve with gasket and bolts on the cylinder head and run the bolts to 30 Nm (22 ft. lbs.). Next, connect EGR Tube to the EGR valve with gasket and bolts and tighten these bolts to 15 Nm (11 ft. lbs.). Then, connect the electrical connector to EGR valve. At last, connect the negative battery cable and tighten the nut on it to 5 Nm (45 in. lbs.).