How to Service and Repair the Right Exhaust Manifold on Dodge Sprinter 3500?

The first step to changing or repairing the correct exhaust manifold is to remove the old gasket and clean the surfaces where the manifold and head meet. After that, install an exhaust manifold gasket and connect the right exhaust manifold to the cylinder head using nuts and tighten them with 25 Nm (222 in. lbs.) of torque. After that, fasten the exhaust elbow to the turbocharger bolts and turn them to 20 Nm (177 in. lbs.). Additionally, rotate the exhaust elbow another 90° after it is fully seated. Once done, fit the strut tower brace, the engine cover and at last, reconnect the negative battery cable.

How to Service and Repair the Left Exhaust Manifold on Dodge Sprinter 3500?

The first step to servicing the left exhaust manifold is to throw out the old gasket and clean both the cylinder head and the manifold. After that, set in the new exhaust manifold gasket and fasten the left exhaust manifold to the cylinder head with exposed nuts, applying approximately 25 Nm (222 in. lbs.) of torque. Next, use the exhaust elbow to insert the flange into the turbo, tighten them to 20 Nm (177 in. lbs.) of torque and spin them another 90 degrees. Then, install the heat shield for the turbocharger, torquing it at 10 Nm (88 in. lbs.). Once all is set, attach the engine cover and fix the negative battery cable in place.

OEM Dodge Sprinter 3500 Exhaust Manifold

Engine Exhaust Manifold

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6 Exhaust Manifolds found

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Dodge Sprinter 3500 Exhaust Manifold, Passenger Side Part Number: 68083889AD
$600.02 MSRP: $912.00
You Save: $311.98 (35%)
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Product Specifications
- Other Name: Manifold - Exhaust; Exhaust Manifold, Right
- Position: Passenger Side
- Replaces: 68047815AA, 68083889AC, 68040710AA, 5175746AA, 68052718AA, 68083889AB
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2009 Dodge Sprinter 3500 | Base | 3.0L V6, 6 Cyl 3.0 L DIESEL
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Dodge Sprinter 3500 Exhaust Manifold, Driver Side Part Number: 68091721AC
$664.08 MSRP: $876.00
You Save: $211.92 (25%)
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Product Specifications
- Other Name: Manifold - Exhaust; Exhaust Manifold, Left
- Position: Driver Side
- Replaces: 68047816AA, 5175747AA, 68052719AA, 68091721AA, 68040711AA, 68091721AB
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2009 Dodge Sprinter 3500 | Base | 3.0L V6, 6 Cyl 3.0 L DIESEL
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Dodge Sprinter 3500 Exhaust Manifold, Driver Side Part Number: 68011752AA
$75.42 MSRP: $95.60
You Save: $20.18 (22%)
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Product Specifications
- Other Name: Manifold - Exhaust; Exhaust Manifold, Left; Manifold Exhaust
- Position: Driver Side
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2008 Dodge Sprinter 3500 | Base | 6 Cyl 3.5 L GAS
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Dodge Sprinter 3500 Exhaust Manifold Part Number: 5117523AA
Product Specifications
- Other Name: Manifold - Exhaust; Manifold; Manifold Exhaust
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2003-2006 Dodge Sprinter 3500 | Base | 5 Cyl 2.7 L DIESEL
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Dodge Sprinter 3500 Exhaust Manifold Part Number: 68030296AA
Product Specifications
- Other Name: Manifold - Exhaust
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2008 Dodge Sprinter 3500 | Base | 6 Cyl 3.5 L GAS
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Dodge Sprinter 3500 Exhaust Manifold, Passenger Side Part Number: 68030291AA
Product Specifications
- Other Name: Manifold - Exhaust; Exhaust Manifold, Right
- Position: Passenger Side
- Replaces: 68011745AA
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2008 Dodge Sprinter 3500 | Base | 3.5L V6, 6 Cyl 3.5 L GAS

Dodge Sprinter 3500 Exhaust Manifold

Choose OEM Exhaust Manifold that meet Dodge factory standards. Dodge designs and tests every component for precision and durability. Each Exhaust Manifold follows strict manufacturing steps to lock in quality and fit. If your Dodge Sprinter 3500 matters to you, OEM parts make the smart choice. You'll get the exact look, feel, and performance you expect. Shop genuine Sprinter 3500 parts at the highly competitive prices online. Enjoy a manufacturer's warranty, a hassle-free return policy, and rapid delivery. No more guesswork with off brands. Get genuine parts with exact fit and true factory performance. Shop with confidence today at JeepPartsDeal.com.

Thus the Dodge Sprinter 3500 Exhaust Manifold remains a crucial factor that contributes in increasing the durability and efficiency of the car. Functioning to skillfully direct hot exhaust gases from the engine, the Exhaust Manifold is a vital component that decreases the possibility of intake reversion while enhancing the engine's performance. This is especially true for the Dodge Sprinter 3500 model that was manufactured between 2003 and 2009 and whose design is quite sturdy and the car's usability is rather versatile. The Exhaust Manifold gathers exhaust fumes from multiple cylinders so that the air-fuel ratio that is crucial for power and safety is achieved. The Exhaust Manifold suits models of the Dodge Sprinter 3500, with a 2.7L I5 and 3.0L V6 engine; in this way, it is optimised for upgrades as per the variant, which in-turn leads to improved performance. They are built with strong material hence they are long lasting and reliable, making them to stand out in auto market. Also, it should be noted that the Dodge Sprinter 3500 Exhaust Manifold plays its role to enhance the vehicle's fuel efficiency of around 25 mpg as well as the standard towing capacity of 5000 pounds. However, more than producing a positive effect on engine performance, this part has an important responsibility of maneuvering the exhaust gases; therefore, playing a vital role in safety of the vehicle making it as an essential part of the Dodge sprinter 3500.

Dodge Sprinter 3500 Exhaust Manifold Parts and Q&A

Exhaust Manifold, Passenger Side
68030291AA
Q: How to Service and Repair the Right Exhaust Manifold on Dodge Sprinter 3500?
A:
The first step to changing or repairing the correct exhaust manifold is to remove the old gasket and clean the surfaces where the manifold and head meet. After that, install an exhaust manifold gasket and connect the right exhaust manifold to the cylinder head using nuts and tighten them with 25 Nm (222 in. lbs.) of torque. After that, fasten the exhaust elbow to the turbocharger bolts and turn them to 20 Nm (177 in. lbs.). Additionally, rotate the exhaust elbow another 90° after it is fully seated. Once done, fit the strut tower brace, the engine cover and at last, reconnect the negative Battery Cable.
Exhaust Manifold, Passenger Side
68083889AD
Q: How to Service and Repair the Left Exhaust Manifold on Dodge Sprinter 3500?
A:
The first step to servicing the left exhaust manifold is to throw out the old gasket and clean both the cylinder head and the manifold. After that, set in the new exhaust manifold gasket and fasten the left exhaust manifold to the cylinder head with exposed nuts, applying approximately 25 Nm (222 in. lbs.) of torque. Next, use the exhaust elbow to insert the flange into the turbo, tighten them to 20 Nm (177 in. lbs.) of torque and spin them another 90 degrees. Then, install the heat shield for the turbocharger, torquing it at 10 Nm (88 in. lbs.). Once all is set, attach the engine cover and fix the negative Battery Cable in place.