2006 Dodge Sprinter 3500 Camshaft, Timing Chain, Timing Cover, Cam Gear

Camshaft, Timing Chain, Timing Cover Installation and Repair Tips for 2006 Dodge Sprinter 3500

• Q:

  How to Perform a Timing Cover Service and Repair on a Cylinder Head Front Cover on 2006 Dodge Sprinter 3500?

  A:

  In order to take off the cylinder head front cover, disconnect the negative battery cable, take off the engine and cylinder head covers. Remove the timing chain tensioner, the vacuum pump, remove front cover, observe the RTV sealant. Wipe and seal the surfaces, as well as install the parts again, and test them in a nature of leakage.
• Q:

  How to Safely Remove and Install a Timing Chain Without Damaging the Engine on 2006 Dodge Sprinter 3500?

  A:

  To take out the timing chain first cover the area to avoid debris. Apply special instruments #9525 and #93121, and make sure they are aligned. Gently rotate thrust pin number: 93123 to stamp the rivets, and dispose of the loose link. Connect the new chain with oil holes up as per the process of installation to prevent engine damage.
• Q:

  How to Remove and Reinstall a Camshaft on 2006 Dodge Sprinter 3500?

  A:

  To remove the camshaft, disconnect the battery, remove the engine cover, high pressure lines and cylinder head cover. Turn the engine to TDC on cylinder #1, lock the inlet camshaft and remove the timing chain tensioner. Mark and unbolt camshaft and inspect for wear and reinstall to correct torque specifications. Reassemble parts and start engine while checking for leaks.