2009 Dodge Grand Caravan Catalytic Converter, Exhaust Manifold, Exhaust Hanger, Exhaust Pipe

Catalytic Converter, Exhaust Manifold, Exhaust Pipe Installation and Repair Tips for 2009 Dodge Grand Caravan

• Q:

  How to Service and Repair a Catalytic Converter for a 3.3/3.8L Engine on 2009 Dodge Grand Caravan?

  A:

  To remove a 3.3/3.8L engine catalytic converter, begin by loosening the clamp and remove the muffler and resonator off the catalytic converter pipe. Unscrew the downstream oxygen sensor, unscrew the bolts that connect the catalytic converter with the exhaust manifold, and finally screw out the converter and gasket.
• Q:

  How to Install the Exhaust Pipe for a 3.3/3.8L Engine on 2009 Dodge Grand Caravan?

  A:

  To install exhaust crossover pipe for 3.3 /3.8L engine, position pipe, install gaskets, loosely fasten. Tighten the right bank fasteners to 41 Nm (30 ft. lbs.) with long ratchet. Tighten the fasteners on the left bank, start the engine and inspect for leaks and contact with the body panels.
• Q:

  How to Remove and Replace the Left Exhaust Manifold on 2009 Dodge Grand Caravan?

  A:

  The steps required to remove the left exhaust manifold include the following, disconnection of battery negative cable, removal of crossover pipe bolts, disconnection of spark plug wires, and disconnection of bolts to heat shields. Then, disconnect the manifold to the head of the cylinder and remove it. Lastly, check and remove clean the manifold when necessary.