How to Service and Repair an Intercooler on 2003 Dodge Sprinter 2500?

It requires removal of front bumper, headlamps, cross member and radiator trim to service the charge air cooler. Unscrew hoses across, then take out the cooler. Wash without detergents; scrub in case of leftover. Rinse, dry and flush with solvent. Check damage, pressure test and replace the components in reverse sequence.

OEM 2003 Dodge Sprinter 2500 Intercooler

Front Intercooler

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2 Intercoolers found

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2003 Dodge Sprinter 2500 Cooler Part Number: 5104119AA
Product Specifications
- Other Name: Cooler - Charge Air; Intercooler; Turbocharger Intercooler; Turbo Intercooler; Cooler Charge Air
- Item Weight: 9.10 Pounds
- Item Dimensions: 43.6 x 19.5 x 8.7 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5104119AA
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
More Info
Fits the following 2003 Dodge Sprinter 2500 Submodels:
- Base | 5 Cyl 2.7 L DIESEL
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2003 Dodge Sprinter 2500 Cooler Part Number: 5119997AA
Product Specifications
- Other Name: Cooler - Charge Air; Intercooler; Turbocharger Intercooler; Turbo Intercooler; Cooler Charge Air
- Item Weight: 11.00 Pounds
- Item Dimensions: 42.2 x 18.1 x 4.3 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5119997AA
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
More Info
Fits the following 2003 Dodge Sprinter 2500 Submodels:
- Base | 5 Cyl 2.7 L DIESEL

2003 Dodge Sprinter 2500 Intercooler Parts and Q&A

Q: How to Service and Repair an Intercooler on 2003 Dodge Sprinter 2500?
A: It requires removal of front bumper, headlamps, cross member and radiator trim to service the charge air cooler. Unscrew hoses across, then take out the cooler. Wash without detergents; scrub in case of leftover. Rinse, dry and flush with solvent. Check damage, pressure test and replace the components in reverse sequence.