How to Service and Repair an Intercooler on Dodge Sprinter 2500?

Before servicing or repairing the charge air cooler, take off the front bumper, as well as the headlamp assemblies, front cross member and both sides of the radiator trim. Take away the hoses attached to the charge air cooler, as well as the power steering cooler loop. bubble. Don't use strong chemicals on the air conditioner, as they could be damaging; if debris is trapped inside, the charge air cooler needs to be changed. Should a turbocharger malfunction or oil enter, place the charge air cooler so that the airflow is down its vertical inlet and outlet tubes. Then, flush the inside with solvent against normal flow, shake the unit and gently strike the end tanks with a rubber mallet to remove debris. Rinse until the parts are clean, then use soapy hot water to clean them, rinse them well and finally dry them with air compression. Look for cracks, holes or damage on the charge air cooler by examining its tubes, fins and welds; if damage is seen, you should replace it. Check the charge air cooler by using the Charge Air Cooler Tester Kit. First, join the charge air cooler with the radiator, then link the charge air and power steering cooler hoses together, add both trim pieces for the radiator, reconnect the front grille to the front cross member, install the headlamp units and finally, install the front bumper.

OEM Dodge Sprinter 2500 Intercooler

Front Intercooler

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Dodge Sprinter 2500 Intercooler Part Number: 68013636AA
Product Specifications
- Other Name: Intercooler - Charge Air; Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler; Cooler Charge Air
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2009 Dodge Sprinter 2500 | Base | 6 Cyl 3.0 L DIESEL
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Dodge Sprinter 2500 Cooler Part Number: 5104119AA
Product Specifications
- Other Name: Cooler - Charge Air; Intercooler; Turbocharger Intercooler; Turbo Intercooler; Cooler Charge Air
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2003-2004 Dodge Sprinter 2500 | Base | 5 Cyl 2.7 L DIESEL
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Dodge Sprinter 2500 Cooler Part Number: 5119997AA
Product Specifications
- Other Name: Cooler - Charge Air; Intercooler; Turbocharger Intercooler; Turbo Intercooler; Cooler Charge Air
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2003-2006 Dodge Sprinter 2500 | Base | 5 Cyl 2.7 L DIESEL

Dodge Sprinter 2500 Intercooler

Choose OEM Intercooler that meet Dodge factory standards. Dodge designs and tests every component for precision and durability. Each Intercooler follows strict manufacturing steps to lock in quality and fit. If your Dodge Sprinter 2500 matters to you, OEM parts make the smart choice. You'll get the exact look, feel, and performance you expect. Shop genuine Sprinter 2500 parts at the highly competitive prices online. Enjoy a manufacturer's warranty, a hassle-free return policy, and rapid delivery. No more guesswork with off brands. Get genuine parts with exact fit and true factory performance. Shop with confidence today at JeepPartsDeal.com.

The Intercooler for Dodge Sprinter 2500 is an important part which contributes to the increase in performance as well as the durability of this Dodge Sprinter 2500 series. Historically it is famed for its coolting of compress air hence increasing the density and hence allows for intaking of dense air which is very vital in avoiding pre ignition as well as improving on the efficiency of the engine. This feature is critical in turbocharged engines and can be air to air or air to liquid Intercooler, which provides good heat shedding. Dodge Sprinter 2500 in which Intercooler is installed comes in various models that include the 4-door van and 2-door pickup truck hence enhancing the power output and fuel economy giving this vehicle a competitive edge in the market. In terms of power and torque, you can equip the Dodge Sprinter 2500 with a 2.7-litre Mercedes turbo-diesel that delivers raised parameters - 0-60 mph in 13.1 seconds. This organ not only makes the vehicle efficient, but it also plays a role in making it safe since it cools the engine for different operations. Drawing on the example of the Dodge Sprinter 2500 Intercooler, it is possible to stress on its compatibility with different models of the Sprinter 2500, which also proves the aforementioned part's significance for the car. Coupled to this are the attributes of dependability that come with the Intercooler's throw in addition to the craftsmanship that Dodge nameplate carries thus make the Intercooler as a must-have for light commercial vehicle users.

Dodge Sprinter 2500 Intercooler Parts and Q&A

Cooler
5104119AA
Q: How to Service and Repair an Intercooler on Dodge Sprinter 2500?
A:
Before servicing or repairing the charge air cooler, take off the front Bumper, as well as the headlamp assemblies, front cross member and both sides of the Radiator trim. Take away the hoses attached to the charge air cooler, as well as the power steering cooler loop. bubble. Don't use strong chemicals on the air conditioner, as they could be damaging; if debris is trapped inside, the charge air cooler needs to be changed. Should a turbocharger malfunction or oil enter, place the charge air cooler so that the airflow is down its vertical inlet and outlet tubes. Then, flush the inside with solvent against normal flow, shake the unit and gently strike the end tanks with a rubber mallet to remove debris. Rinse until the parts are clean, then use soapy hot water to clean them, rinse them well and finally dry them with air compression. Look for cracks, holes or damage on the charge air cooler by examining its tubes, fins and welds; if damage is seen, you should replace it. Check the charge air cooler by using the Charge Air Cooler Tester Kit. First, join the charge air cooler with the radiator, then link the charge air and power steering cooler hoses together, add both trim pieces for the radiator, reconnect the front Grille to the front cross member, install the headlamp units and finally, install the front bumper.