How to Remove and Replace a Piston and Its Connecting Rod on 2003 Dodge Sprinter 2500?

In order to change the piston and connecting rod, one should disconnect the battery, extract the engine parts and oil pump. Clean the piston, remove connecting rod bearing cap and clean. Fit the piston and connecting rod, in their proper position. Tighten bolts, inspect clearance, and re-assemble the engine then fluid-filled and connect back the battery, therefore, turning on the engine.

OEM 2003 Dodge Sprinter 2500 Piston

Engine Pistons

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2003 Dodge Sprinter 2500 Piston Part Number: 5161392AB
Product Specifications
- Replaces: 5117317AA, 5161392AA
- Item Weight: 2.30 Pounds
- Item Dimensions: 5.1 x 4.1 x 4.1 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5161392AB
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
More Info
Fits the following 2003 Dodge Sprinter 2500 Submodels:
- Base | 5 Cyl 2.7 L DIESEL

2003 Dodge Sprinter 2500 Piston Parts and Q&A

Q: How to Remove and Replace a Piston and Its Connecting Rod on 2003 Dodge Sprinter 2500?
A: In order to change the piston and connecting rod, one should disconnect the battery, extract the engine parts and oil pump. Clean the piston, remove connecting rod bearing cap and clean. Fit the piston and connecting rod, in their proper position. Tighten bolts, inspect clearance, and re-assemble the engine then fluid-filled and connect back the battery, therefore, turning on the engine.