How to Remove and Replace a Piston and Its Connecting Rod on 2005 Dodge Sprinter 3500?

In order to change the piston and connecting rod, disconnect battery, remove parts of the engine and disconnect the oil pump. Re-use pistons should be cleaned and then installed in proper position. Tighten connecting rod bolts, verify clearance, reassemble engine, checking oil and coolant levels.

OEM 2005 Dodge Sprinter 3500 Piston

Engine Pistons

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2005 Dodge Sprinter 3500 Piston Part Number: 5161392AB
Product Specifications
- Replaces: 5117317AA, 5161392AA
- Item Weight: 2.30 Pounds
- Item Dimensions: 5.1 x 4.1 x 4.1 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5161392AB
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
More Info
Fits the following 2005 Dodge Sprinter 3500 Submodels:
- Base | 5 Cyl 2.7 L DIESEL

2005 Dodge Sprinter 3500 Piston Parts and Q&A

Q: How to Remove and Replace a Piston and Its Connecting Rod on 2005 Dodge Sprinter 3500?
A: In order to change the piston and connecting rod, disconnect battery, remove parts of the engine and disconnect the oil pump. Re-use pistons should be cleaned and then installed in proper position. Tighten connecting rod bolts, verify clearance, reassemble engine, checking oil and coolant levels.