How to Install an EGR Valve on a 4.0L Engine on Chrysler Town & Country?

To install the EGR valve on a 4.0L engine, one is to place a new exhaust gas recirculate (EGR) valve gasket on the EGR valve. Attach the EGR valve to its gasket and attach the bolts; then secure the bolts to 30 Nm, (22 ft. lb.) After that, fit a new gasket, the EGR tube and bolts to the EGR valve, whilst tightening the bolts to 15 Nm (11 ft. lbs.). Next, use EGR valve electrical connector to connect electrical connector. Then, finally, connect the negative battery cable and close the nut to 5 Nm (45 in. Lbs.).

How to Service and Repair the EGR Valve on 3.3L/3.8L Engines on Chrysler Town & Country?

Before working on the EGR valve on 3.3L/3.8L engines, make sure to disconnect the negative battery cable. Once you've removed the accessory drive belt, take the time to remove the generator bolts so you can move the generator. Electrically disconnect the connector from the EGR valve, then loosen the EGR valve tubes and the four mounting bolts. During installation, place a new gasket over the EGR valve, set it on the cylinder head and attach both mounting bolts at 31 Nm (23 ft.lbs.) Then, put the EGR tube in position with the EGR valve and fit the two bolts, tightening them to 13 Nm (115 in.lbs). Join the EGR valve's electrical connector, secure the bracket bolts, thread the belt through its path and attach the negative battery cable.

OEM Chrysler Town & Country EGR Valve

Emissions EGR Valve

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10 EGR Valves found

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Chrysler Town & Country EGR Valve Part Number: 4593896AD
$379.02 MSRP: $573.00
You Save: $193.98 (34%)
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Product Specifications
- Other Name: Valve - EGR; Exhaust Gas Recirculation (EGR) Valve; Exhaust Gas Recirculation Valve
- Replaces: 4861674AD, 4861674AC, 4593896AB, 4861674AB
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2008-2010 Chrysler Town & Country | LX, Touring, Touring Plus, Walter P. Chrysler Signature Series | 3.3L V6, 3.8L V6, 6 Cyl 3.3 L FLEX, 6 Cyl 3.3 L GAS, 6 Cyl 3.8 L GAS
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Chrysler Town & Country EGR Valve Part Number: 4861662AF
$185.09 MSRP: $279.00
You Save: $93.91 (34%)
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Product Specifications
- Other Name: Valve - EGR; Exhaust Gas Recirculation (EGR) Valve; Exhaust Gas Recirculation Valve; Tube
- Replaces: 4861662AE, 4861662AD, 4861662AB, 4861662AA, 4861662AC
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2005-2007 Chrysler Town & Country | Base, LX, Limited, Touring | 3.3L V6, 3.8L V6, 6 Cyl 3.3 L GAS, 6 Cyl 3.8 L GAS
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Chrysler Town & Country EGR Valve Part Number: 4861635AG
$76.66 MSRP: $171.00
You Save: $94.34 (56%)
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Product Specifications
- Other Name: Valve - EGR; Exhaust Gas Recirculation (EGR) Valve
- Replaces: 4861635AF, 4861635AD, 4861636AD
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2004-2005 Chrysler Town & Country | Base, EX, LX, Limited, Touring | 3.3L V6, 3.8L V6, 6 Cyl 3.3 L GAS, 6 Cyl 3.8 L GAS
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Chrysler Town & Country EGR Valve Part Number: 4287179AB
$136.76
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Product Specifications
- Other Name: Valve - Exhaust Gas Recovery
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1990-1995 Chrysler Town & Country | Base | 6 Cyl 3.0 L GAS, 6 Cyl 3.3 L GAS, 6 Cyl 3.8 L GAS
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Chrysler Town & Country EGR Valve Part Number: 4593888AC
$172.13 MSRP: $226.00
You Save: $53.87 (24%)
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Product Specifications
- Other Name: Valve - EGR; Exhaust Gas Recirculation (EGR) Valve; Exhaust Gas Recirculation Valve
- Replaces: 4593688AA, 4593688AC, 4593688AD, 4593888AA, 4593688AB
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2008-2010 Chrysler Town & Country | Limited, Touring, Touring Plus | 4.0L V6, 6 Cyl 4.0 L GAS
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Chrysler Town & Country EGR Valve Part Number: 4287189AB
Product Specifications
- Other Name: Valve - Exhaust Gas Recirculation V; Tube; Valve EGR
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1996-2000 Chrysler Town & Country | Base, LX, LXi, Limited, SX | 6 Cyl 3.3 L FLEX, 6 Cyl 3.3 L GAS, 6 Cyl 3.8 L GAS
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Chrysler Town & Country EGR Valve Part Number: 4861537AA
Product Specifications
- Other Name: Valve - EGR; Exhaust Gas Recirculation (EGR) Valve; Valve EGR
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2001-2002 Chrysler Town & Country | EL, EX, LX, LXi, Limited | 6 Cyl 3.3 L FLEX, 6 Cyl 3.3 L GAS, 6 Cyl 3.8 L GAS
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Chrysler Town & Country EGR Valve Part Number: 4636123
Product Specifications
- Other Name: Valve EGR W/Gasket
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1986-1987 Chrysler Town & Country | Base, Mark Cross | 4 Cyl 2.5 L GAS
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Chrysler Town & Country EGR Valve Part Number: 4287186
Product Specifications
- Other Name: Valve - & Transducer - Assembly - Exhaust Gas Recirculation; Valve, EGR W/Transducer; Valve, EGR
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1990 Chrysler Town & Country | Base | 6 Cyl 3.0 L GAS, 6 Cyl 3.3 L GAS
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Chrysler Town & Country EGR Valve Part Number: 4287162
Product Specifications
- Other Name: Valve & Transducer EGR Calibrate; Valve, EGR W/Transducer
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1990 Chrysler Town & Country | Base | 6 Cyl 3.0 L GAS, 6 Cyl 3.3 L GAS

Chrysler Town & Country EGR Valve

Choose OEM EGR Valve that meet Chrysler factory standards. Chrysler designs and tests every component for precision and durability. Each EGR Valve follows strict manufacturing steps to lock in quality and fit. If your Chrysler Town & Country matters to you, OEM parts make the smart choice. You'll get the exact look, feel, and performance you expect. Shop genuine Town & Country parts at the highly competitive prices online. Enjoy a manufacturer's warranty, a hassle-free return policy, and rapid delivery. No more guesswork with off brands. Get genuine parts with exact fit and true factory performance. Shop with confidence today at JeepPartsDeal.com.

Chrysler Town & Country specifically has EGR Valve that has an important role in managing the backflow of exhaust fumes thus decreasing nitrogen oxide (NOx) emissions. This valve works on principle of mixing a portion of exhaust gas which reduces the oxygen content and introduces inert gases which absorb heat of combustion thus reducing the peak temperature zone which contributes to NOx formation. Chrysler started with using comparatively simple orifice jets and gradually moved to the type of EGR Valves in response to various parameters such as coolant temperature, manifold vacuum and the like. Some current systems may employ backpressure transducers to control the EGR flow in accordance to the load applied to the engine. Although EGR is useful in relieving emissions requirements, there are newer Chrysler engines such as the Pentastar 3.6 that does not include the EGR Valve. Maintenance is crucial, as EGR Valves may in time accumulate carbon within its structure and thus affect the functioning of Chrysler Town & Country vehicles.

Chrysler Town & Country EGR Valve Parts and Q&A

EGR Valve
4593896AD
Q: How to Install an EGR Valve on a 4.0L Engine on Chrysler Town & Country?
A:
To install the EGR valve on a 4.0L engine, one is to place a new exhaust gas recirculate (EGR) valve gasket on the EGR valve. Attach the EGR valve to its gasket and attach the bolts; then secure the bolts to 30 Nm, (22 ft. lb.) After that, fit a new gasket, the EGR Tube and bolts to the EGR valve, whilst tightening the bolts to 15 Nm (11 ft. lbs.). Next, use EGR valve electrical connector to connect electrical connector. Then, finally, connect the negative battery cable and close the nut to 5 Nm (45 in. Lbs.).
EGR Valve
4861662AF
Q: How to Service and Repair the EGR Valve on 3.3L/3.8L Engines on Chrysler Town & Country?
A:
Before working on the EGR valve on 3.3L/3.8L engines, make sure to disconnect the negative battery cable. Once you've removed the accessory Drive Belt, take the time to remove the generator bolts so you can move the generator. Electrically disconnect the connector from the EGR valve, then loosen the EGR valve tubes and the four mounting bolts. During installation, place a new gasket over the EGR valve, set it on the cylinder head and attach both mounting bolts at 31 Nm (23 ft.lbs.) Then, put the EGR Tube in position with the EGR valve and fit the two bolts, tightening them to 13 Nm (115 in.lbs). Join the EGR valve's electrical connector, secure the bracket bolts, thread the belt through its path and attach the negative battery cable.