How to Service the EGR Valve on the Rear of the Right Cylinder Head on Dodge Intrepid?

You should begin the EGR valve service by disconnecting the negative battery cable which is located at the rear of the right cylinder head. Remove the air inlet tube, resonator and bracket and then take out the electrical connector from the solenoid. Next, take out the screws holding the EGR upper tube to the EGR valve and after that, remove any shielding mounting screws for the EGR valve. Take out the screws from the EGR lower tube at the exhaust manifold and remove the valve along with the tube as one piece. Clean the surfaces of the gasket and remove the old part, while cleaning out the EGR passages if they become dirty. Quite carefully, install the new gasket, then place the EGR valve and lower tube close to each other. Place the EGR valve at the rear of the cylinder head and do not tighten the screws for now. Add the loosen screws of the lower EGR tube to the exhaust manifold, placing a new gasket between the tube and the manifold. Insert a new gasket between the EGR valve and upper tube, secure them in place with the bolts. Make sure you tighten the screws attaching the EGR lower tube to the exhaust manifold to 31 Nm (275 in. lbs.), the bolts for the EGR tube to the EGR valve to 11 Nm (95 in. lbs.) and the screws holding the EGR valve to the cylinder head to 31 Nm (275 in. lbs.) torque. With the solenoid removed, run the new electrical connector, fit the resonator support bracket, the inlet tube and resonator, then link the negative battery cable.

OEM Dodge Intrepid EGR Valve

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Dodge Intrepid EGR Valve Part Number: 5145611AA
$243.10 MSRP: $369.00
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Product Specifications
- Other Name: EGR Kit - EGR; Exhaust Gas Recirculation (EGR) Valve; Exhaust Gas Recirculation (EGR) Tube; Tube
- Replaces: 4591092AB, 4591815AB, 4591815AC, 4591815AA
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1998-2002 Dodge Intrepid | ES, R/T, SE | 3.2L V6, 3.5L V6, 6 Cyl 3.2 L GAS, 6 Cyl 3.5 L GAS
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Dodge Intrepid EGR Valve Part Number: 4663229AB
$91.04 MSRP: $131.00
You Save: $39.96 (31%)
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Product Specifications
- Other Name: Valve - Exhaust Gas Recovery
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1993-1994 Dodge Intrepid | Base, ES | 6 Cyl 3.5 L GAS
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Dodge Intrepid EGR Valve Part Number: 4287792
$23.92 MSRP: $30.32
You Save: $6.40 (22%)
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Product Specifications
- Other Name: Valve - EGR; Valve, EGR; Valve EGR
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1996-1997 Dodge Intrepid | Base, ES | 6 Cyl 3.3 L GAS, 6 Cyl 3.5 L GAS
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Dodge Intrepid EGR Valve Part Number: 4287634AB
$120.44 MSRP: $154.00
You Save: $33.56 (22%)
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Product Specifications
- Other Name: Valve - EGR
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1995-1997 Dodge Intrepid | Base, ES | 6 Cyl 3.3 L FLEX, 6 Cyl 3.3 L GAS, 6 Cyl 3.5 L GAS
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Dodge Intrepid EGR Valve Part Number: 4287777
Product Specifications
- Other Name: Valve - EGR; Valve, EGR
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1993-1995 Dodge Intrepid | Base, ES | 6 Cyl 3.3 L FLEX, 6 Cyl 3.3 L GAS
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Dodge Intrepid EGR Valve Part Number: 5145612AB
Product Specifications
- Other Name: Package - Exhaust Gas Recirculation; EGR Valve; EGR Tube
- Replaces: 4591814AB, 5145612AA, 4591416AA, 4591814AC, 4591814AA
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1998-2002 Dodge Intrepid | Base, ES, SE | 2.7L V6, 6 Cyl 2.7 L GAS
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Dodge Intrepid EGR Valve Part Number: 5145612AA
Product Specifications
- Other Name: Package - Exhaust Gas Recirculation; EGR Tube; Tube
- Replaced by: 5145612AB
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1998-2002 Dodge Intrepid | Base, ES, SE | 6 Cyl 2.7 L GAS
View related parts
Dodge Intrepid EGR Valve Part Number: 5145611AB
Product Specifications
- Other Name: EGR Kit - EGR; EGR Tube
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1998-2002 Dodge Intrepid | ES, R/T, SE | 6 Cyl 3.2 L GAS, 6 Cyl 3.5 L GAS

Dodge Intrepid EGR Valve

Choose OEM EGR Valve that meet Dodge factory standards. Dodge designs and tests every component for precision and durability. Each EGR Valve follows strict manufacturing steps to lock in quality and fit. If your Dodge Intrepid matters to you, OEM parts make the smart choice. You'll get the exact look, feel, and performance you expect. Shop genuine Intrepid parts at the highly competitive prices online. Enjoy a manufacturer's warranty, a hassle-free return policy, and rapid delivery. No more guesswork with off brands. Get genuine parts with exact fit and true factory performance. Shop with confidence today at JeepPartsDeal.com.

A Dodge Intrepid EGR Valve exists as an essential part which boosts performance together with reliability within Dodge Intrepid vehicles that combine sturdy design with operational efficiency. The EGR Valve serves as an important system by redirecting exhaust gases towards the intake air stream which results in colder combustion temperatures and impressively reduced NOx pollution emissions that cause environmental damage. Manufacturers introduced various EGR Valve systems into Dodge Intrepid vehicles starting from 1993 and concluding with models produced in 2004 which incorporated both vacuum-operated and electronic control systems. The Dodge Intrepid demonstrates its dedication to contemporary engine control by delivering adaptable technology. Engine performance demands an efficient EGR Valve system because any breakdown creates two major concerns including higher emissions and driveability deficiencies which require regular maintenance. The Dodge Intrepid EGR Valve contains built-in features for carbon buildup prevention which ensures a smooth operating lifetime. In the automotive market the EGR Valve distinguishes itself through ported and backpressure types which ensure its efficiency and reliability. Stability and performance are boosted for the Dodge Intrepid because its EGR Valve system delivers advantages to all interior space and available powerful engines. The brand established a legacy of environmentally responsible vehicles through its innovative the automaker model EGR Valve that enables safe and dependable automobile experiences.

Dodge Intrepid EGR Valve Parts and Q&A

EGR Valve
5145611AA
Q: How to Service the EGR Valve on the Rear of the Right Cylinder Head on Dodge Intrepid?
A:
You should begin the EGR valve service by disconnecting the negative Battery Cable which is located at the rear of the right cylinder head. Remove the air inlet tube, resonator and bracket and then take out the electrical connector from the solenoid. Next, take out the screws holding the EGR upper tube to the EGR valve and after that, remove any shielding mounting screws for the EGR valve. Take out the screws from the EGR lower tube at the Exhaust Manifold and remove the valve along with the tube as one piece. Clean the surfaces of the gasket and remove the old part, while cleaning out the EGR passages if they become dirty. Quite carefully, install the new gasket, then place the EGR valve and lower tube close to each other. Place the EGR valve at the rear of the cylinder head and do not tighten the screws for now. Add the loosen screws of the lower EGR Tube to the exhaust manifold, placing a new gasket between the tube and the manifold. Insert a new gasket between the EGR valve and upper tube, secure them in place with the bolts. Make sure you tighten the screws attaching the EGR lower tube to the exhaust manifold to 31 Nm (275 in. lbs.), the bolts for the EGR tube to the EGR valve to 11 Nm (95 in. lbs.) and the screws holding the EGR valve to the cylinder head to 31 Nm (275 in. lbs.) torque. With the solenoid removed, run the new electrical connector, fit the resonator support bracket, the inlet tube and resonator, then link the negative battery cable.