How to Service and Repair a Brake Booster on Dodge Sprinter 2500?

The first step in repairing or servicing the power brake booster is to use a suction gun to get rid of as much brake fluid from the reservoir. Separate the brake level switch wire, take out the brake lines from the master cylinder and then seal both ends and the holes inside. After that, take the master cylinder off of the booster and remove the booster vacuum hose and check valve. Unlock the booster by breaking the rod clip and nuts and bring it out of the vehicle. Reinstate the brake booster into its place inside the vehicle, fasten it with the mounting nuts and tighten these nuts to a torque of 25 Nm (221 inch lbs.). Afterward, fit the push rod pin and clip and then install the brake booster vacuum line and check valve on top of that. Secure the master cylinder to the brake booster with a tightening force of 28 Nm (248 inch lbs.), then fit the brake lines to the master cylinder and set them a squeeze of 14 Nm (124 inch lbs.). After that, hook the brake level switch electrical connector back to its socket and bleed the brake fluid in the base system.

How to Install a Brake Booster on Dodge Sprinter 2500?

Fit the booster to the car and use the booster mounting nuts to hold it in place, tightening these only to 25 Nm (221 in.lbs.). Next, fit the push rod pin and clip and after that attach the brake booster vacuum line and check valve. Attach the rubber mounts to it; after that, place the HCU on the pins and then link the master cylinder to the brake booster. Bleed the brake system all the way through to finish the installation.

OEM Dodge Sprinter 2500 Brake Booster

Brake Power Booster

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Dodge Sprinter 2500 Brake Booster Part Number: 68013551AA
Product Specifications
- Other Name: Power Brake; Power Brake Booster; Booster; Booster Power Brake
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2009 Dodge Sprinter 2500 | Base | 6 Cyl 3.0 L DIESEL, 6 Cyl 3.5 L GAS
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Dodge Sprinter 2500 Brake Booster Part Number: 5129285AA
Product Specifications
- Other Name: Booster - Power Brake; Power Brake Booster; Booster Assembly; Booster Power Brake
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2003-2004 Dodge Sprinter 2500 | Base | 5 Cyl 2.7 L DIESEL
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Dodge Sprinter 2500 Brake Booster Part Number: 5119372AA
Product Specifications
- Other Name: Booster - Power Brake; Power Brake Booster; Booster Assembly; Booster Power Brake
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2003-2006 Dodge Sprinter 2500 | Base | 5 Cyl 2.7 L DIESEL

Dodge Sprinter 2500 Brake Booster

Choose OEM Brake Booster that meet Dodge factory standards. Dodge designs and tests every component for precision and durability. Each Brake Booster follows strict manufacturing steps to lock in quality and fit. If your Dodge Sprinter 2500 matters to you, OEM parts make the smart choice. You'll get the exact look, feel, and performance you expect. Shop genuine Sprinter 2500 parts at the highly competitive prices online. Enjoy a manufacturer's warranty, a hassle-free return policy, and rapid delivery. No more guesswork with off brands. Get genuine parts with exact fit and true factory performance. Shop with confidence today at JeepPartsDeal.com.

The Dodge Sprinter 2500 Brake Booster is an important item which can increase the level of safety of the car through improving the braking system of the vehicle. A Brake Booster is an essential car part with a high level of reliability and excellent performance; it lowers the amount of pressure needed to apply brakes while driving, thus providing a more comfortable and responsive car ride. Located close to the brake pedal and master cylinder, Dodge Sprinter 2500 Brake Booster, works with vacuum or hydraulic pressure to increase the force exerted by the driver, thus it is considered a critical component in the brake assembly. The capability to work with all types of Dodge Sprinter 2500 models, power, and configuration gives a guarantee that users will get the same level of quality with every version. Some of the options that may be found on the new Dodge Sprinter 2500 is Brake Boosters with single or dual diaphragms to suit the driver's style. In particular, boosters with a greater diameter deliver more power assist, while some of the smaller, twin-diaphragm ones will accommodate the available confining space of an engine compartment. Therefore, the Dodge Sprinter 2500 Brake Booster is somewhat unique in the automotive industry due to this versatility, which is in line with other quality and well-built products by Dodge. As a tool that can increase the performance and safety when braking, the Dodge Sprinter 2500 Brake Booster must be a basic requirement for those who want to push their vehicles at optimum limit.

Dodge Sprinter 2500 Brake Booster Parts and Q&A

Brake Booster
5119372AA
Q: How to Service and Repair a Brake Booster on Dodge Sprinter 2500?
A:
The first step in repairing or servicing the power brake booster is to use a suction gun to get rid of as much brake fluid from the reservoir. Separate the brake level switch wire, take out the Brake Lines from the master cylinder and then seal both ends and the holes inside. After that, take the master cylinder off of the booster and remove the booster vacuum hose and check valve. Unlock the booster by breaking the rod clip and nuts and bring it out of the vehicle. Reinstate the brake booster into its place inside the vehicle, fasten it with the mounting nuts and tighten these nuts to a torque of 25 Nm (221 inch lbs.). Afterward, fit the push rod pin and clip and then install the brake booster vacuum line and check valve on top of that. Secure the master cylinder to the brake booster with a tightening force of 28 Nm (248 inch lbs.), then fit the brake lines to the master cylinder and set them a squeeze of 14 Nm (124 inch lbs.). After that, hook the brake level switch electrical connector back to its socket and bleed the brake fluid in the base system.
Brake Booster
68013551AA
Q: How to Install a Brake Booster on Dodge Sprinter 2500?
A:
Fit the booster to the car and use the booster mounting nuts to hold it in place, tightening these only to 25 Nm (221 in.lbs.). Next, fit the push rod pin and clip and after that attach the brake booster vacuum line and check valve. Attach the rubber mounts to it; after that, place the HCU on the pins and then link the master cylinder to the brake booster. Bleed the brake system all the way through to finish the installation.