How to Install a Fuel Pump on Chrysler PT Cruiser?

First, wipe the area around the tank's seal and push a new seal between the opening of the pump module and the thread inside the tank to ensure that the fuel gauge will work. Put the fuel pump module in the tank and match the tabs from the fuel tank and pump module for the type of fuel being used. With the pump module fixed properly, put the lock ring in place and tighten it with special tool #9340. Once that's done, attach the fuel tank, lower the vehicle to the ground and plug back in the negative battery cable. At this step, install the air cleaner lid, secure the inlet air temperature sensor and make up hose and add clean fuel to the tank. After that, use the Scan Tool to force pressurize the system and discover if there are any leaks.

How to Safely Remove and Service a Fuel Pump Module on Chrysler PT Cruiser?

Be sure to release the fuel pressure, move the vehicle to a ventilated location away from flame or spark and avoid smoking whenever servicing the fuel level sensor. With the fuel filler cap removed, do the Fuel System Pressure Release. After that, remove the air cleaner lid, take the inlet air temperature sensor and makeup air hose off and pull out the negative battery cable. Support the vehicle on jacks and then take out the fuel tank. Carefully wipe debris and dirt from the top of the fuel tank where the fuel pump module is located, so you avoid having this dirt enter the fuel system and potentially harm engine parts. Take off the lines attached to the fuel filter. Be sure to mark the place of the fuel pump module on the top of the tank, ensuring the module is put back exactly where it was to prevent problems with the fuel gauge. Take out Special Tool #9340 and remove the lock ring to uninstall the pump module, as the fuel reservoir may spill while you do this. Remove the fuel pump module and seal from within the tank and get rid of the seal.

OEM Chrysler PT Cruiser Fuel Pump

Gas Pump

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5 Fuel Pumps found

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Chrysler PT Cruiser Fuel Pump Part Number: RL086650AC
$338.72 MSRP: $516.00
You Save: $177.28 (35%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Module Kit - Fuel Pump/Level Unit; Electric Fuel Pump Assembly; Fuel Sending Unit.
- Replaces: 5086650AC
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2003-2004 Chrysler PT Cruiser | GT | 2.4L L4, 4 Cyl 2.4 L GAS
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Chrysler PT Cruiser Fuel Pump Part Number: 5161377AI
$314.93 MSRP: $480.00
You Save: $165.07 (35%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Module - Fuel Pump/Level Unit; Electric Fuel Pump and Sender Assembly; Strainer Set; Fuel Module Assembly.; Fuel Pump Assembly
- Replaces: 5161377AF, 5161377AA, 5161377AB, 5161377AE, 5161377AH, 5161377AC, 5161377AD, 5161377AG, RL161377AE
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2005-2010 Chrysler PT Cruiser | Base, Classic, Couture Edition, LX, Limited, Street Cruiser, Touring | 2.4L L4, 4 Cyl 2.4 L GAS
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Chrysler PT Cruiser Fuel Pump Part Number: 5114547AA
Product Specifications
- Other Name: Module Package - Fuel Pump/Level Unit; Fuel Pump and Sender Assembly; Fuel Sending Unit; Fuel Pump Assembly
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2004-2005 Chrysler PT Cruiser | Dream Cruiser, GT, Limited, Street Cruiser, Touring | 4 Cyl 2.4 L GAS
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Chrysler PT Cruiser Fuel Pump Assembly Part Number: 5114545AA
Product Specifications
- Other Name: Module Package - Fuel Pump/Level Unit; Fuel Pump
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2004 Chrysler PT Cruiser | Base, Limited, Touring | 4 Cyl 2.4 L GAS
View related parts
Chrysler PT Cruiser Fuel Pump Part Number: 5114547AK
Product Specifications
- Other Name: Module Package - Fuel Pump/Level Unit; Electric Fuel Pump Assembly; Fuel Sending Unit.; Fuel Pump Assembly
- Replaces: 5114547AC, 5114547AD, 5114547AI, 5114547AJ, 5114547AF, 5114547AE, 5114547AG, 5114547AH, RL114547AG
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2004-2009 Chrysler PT Cruiser | Base, Dream Cruiser, GT, Limited, Street Cruiser, Touring | 2.4L L4, 4 Cyl 2.4 L GAS

Chrysler PT Cruiser Fuel Pump

Choose OEM Fuel Pump that meet Chrysler factory standards. Chrysler designs and tests every component for precision and durability. Each Fuel Pump follows strict manufacturing steps to lock in quality and fit. If your Chrysler PT Cruiser matters to you, OEM parts make the smart choice. You'll get the exact look, feel, and performance you expect. Shop genuine PT Cruiser parts at the highly competitive prices online. Enjoy a manufacturer's warranty, a hassle-free return policy, and rapid delivery. No more guesswork with off brands. Get genuine parts with exact fit and true factory performance. Shop with confidence today at JeepPartsDeal.com.

The Fuel Pump in Chrysler PT Cruiser vehicles is important in facilitating the delivery of fuel to the engine carburetor or fuel injecting system. Chrysler PT Cruiser models generally incorporate electric fuel pumps and those pump are installed in the fuel tank and they are incorporated with fuel tank sending unit. Other bulky carbed engines can have mechanical fuel pump which are located outside and is driven by the camshaft of the engine. Chrysler PT Cruiser fuel pumps differ in design with electrical pumps delivering higher pressures as compared to the mechanical ones with the pressure ranging from 40-60 psi or more as compared to up to 15 psi of mechanical pumps. The electric pumps also have benefits as cooling and safety features which are under the supervision of electronic control units. In general, the Fuel Pump plays a critical role in the effective operation of the Chrysler PT Cruiser's fuel system.

Chrysler PT Cruiser Fuel Pump Parts and Q&A

Fuel Pump
5114547AK
Q: How to Install a Fuel Pump on Chrysler PT Cruiser?
A:
First, wipe the area around the tank's seal and push a new seal between the opening of the pump module and the thread inside the tank to ensure that the fuel gauge will work. Put the fuel pump module in the tank and match the tabs from the Fuel Tank and pump module for the type of fuel being used. With the pump module fixed properly, put the lock ring in place and tighten it with special tool #9340. Once that's done, attach the fuel tank, lower the vehicle to the ground and plug back in the negative Battery Cable. At this step, install the air cleaner lid, secure the inlet air temperature sensor and make up hose and add clean fuel to the tank. After that, use the Scan Tool to force pressurize the system and discover if there are any leaks.
Fuel Pump
5161377AI
Q: How to Safely Remove and Service a Fuel Pump Module on Chrysler PT Cruiser?
A:
Be sure to release the fuel pressure, move the vehicle to a ventilated location away from flame or spark and avoid smoking whenever servicing the Fuel Level Sensor. With the fuel filler cap removed, do the Fuel System Pressure Release. After that, remove the air cleaner lid, take the inlet air temperature sensor and makeup air hose off and pull out the negative Battery Cable. Support the vehicle on jacks and then take out the Fuel Tank. Carefully wipe debris and dirt from the top of the fuel tank where the fuel pump module is located, so you avoid having this dirt enter the fuel system and potentially harm engine parts. Take off the lines attached to the fuel filter. Be sure to mark the place of the fuel pump module on the top of the tank, ensuring the module is put back exactly where it was to prevent problems with the fuel gauge. Take out Special Tool #9340 and remove the lock ring to uninstall the pump module, as the fuel reservoir may spill while you do this. Remove the fuel pump module and seal from within the tank and get rid of the seal.