How to Service an EGR Valve on Dodge Journey?

Before proceeding with service for the Exhaust Gas Recirculation (EGR) Valve, the engine needs to be cool as the EGR valve and tube become very hot while working. Remove the negative battery cable from the engine controller to reset it and eliminate any learned values that might lead to errors after the repairs; make sure you do this for at least two minutes. First, take out the bolts that hold the EGR tubes to the valve and after that, remove the EGR tube from the valve. Get rid of the gasket between the EGR valve and the EGR tube. After that, cut off the electrical cord at the EGR valve and take out the bolts holding it to the cylinder head. To end, uninstall the EGR valve and get rid of the gasket that is located in between the EGR valve and the cylinder head.

How to Install the EGR Valve on a 3.5L Engine on Dodge Journey?

The first step in installing the EGR valve for a 3.5L engine is to set down a new EGR valve gasket on top of the valve. Then, set the EGR valve and the gasket onto the cylinder head with the bolts and tighten them to achieve a torque of 31 Nm (23 ft. lbs.). Now, fix the EGR valve with a new gasket, the EGR tube, bolt it in place with all nine bolts and tighten everything to 12 Nm (106 in. lbs.). Afterwards, fit the EGR tube to the intake manifold bolts and torque these to 5 Nm (45 in. lbs.). Hook up the electrical cable to the EGR valve and lastly, reattach the negative battery wire, ensuring you tighten its nut to 5 Nm (45 in. lbs.).

OEM Dodge Journey EGR Valve

Emissions EGR Valve

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Dodge Journey EGR Valve Part Number: 4593894AC
$104.81 MSRP: $231.00
You Save: $126.19 (55%)
ADD TO CART
Product Specifications
- Other Name: Valve - EGR; Exhaust Gas Recirculation (EGR) Valve
- Replaces: 4593820AA, 4593894AA, 4593820AB, 4593820AC, 4593832AB, 4593832AC, 4593832AA
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2009-2010 Dodge Journey | R/T, SXT | 2.7L V6, 6 Cyl 3.5 L GAS
View related parts
Dodge Journey EGR Valve Part Number: 4593888AC
$172.13 MSRP: $226.00
You Save: $53.87 (24%)
ADD TO CART
Product Specifications
- Other Name: Valve - EGR; Exhaust Gas Recirculation (EGR) Valve; Exhaust Gas Recirculation Valve
- Replaces: 4593688AA, 4593688AC, 4593688AD, 4593888AA, 4593688AB
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2009-2010 Dodge Journey | Crew, R/T, SXT | 3.5L V6, 6 Cyl 3.5 L GAS

Dodge Journey EGR Valve

Choose OEM EGR Valve that meet Dodge factory standards. Dodge designs and tests every component for precision and durability. Each EGR Valve follows strict manufacturing steps to lock in quality and fit. If your Dodge Journey matters to you, OEM parts make the smart choice. You'll get the exact look, feel, and performance you expect. Shop genuine Journey parts at the highly competitive prices online. Enjoy a manufacturer's warranty, a hassle-free return policy, and rapid delivery. No more guesswork with off brands. Get genuine parts with exact fit and true factory performance. Shop with confidence today at JeepPartsDeal.com.

The EGR Valve is one of the significant parts that defines the consistent quality of the Dodge Journey models. This EGR Valve acts as an important regulating mechanism of the circulation of exhaust gases back to the combustion chamber thus has a function of reducing the emission of toxic gases and improving the efficiency of the car's engine. The EGR Valve re-circulates exhaust gases, lessening the combustion heat, consequently reducing NOx emissions, legally mandated for every car manufacture and for the good working of your vehicle. This EGR Valve is appropriate for different models of Dodge Journey, and due to changes in the engine conditions, operates efficiently for all. The Dodge Journey is a model that stands out for additional interior space and meaningful security options; thus, the function of the EGR Valve, as a regulator of the proportions of the air-fuel blend, is highly useful in this case. For instance, the EGR Valve has been designed in a way that would avoid carbonization which might affect its performance hence it needs to be serviced often. Thus, this sophisticated EGR Valve is the perfect fit for the Dodge Journey being an affordable three-row SUV, as it adds to the car's safety and efficiency. The high utilization of practicality and cutting edge innovation in the contortion of the EGR Valve is another bonus in the automaking market that rest on the strength of the Dodge Journey's brand in its demand as a family or individual car.

Dodge Journey EGR Valve Parts and Q&A

EGR Valve
4593888AC
Q: How to Service an EGR Valve on Dodge Journey?
A:
Before proceeding with service for the Exhaust Gas Recirculation (EGR) Valve, the engine needs to be cool as the EGR valve and tube become very hot while working. Remove the negative battery cable from the engine controller to reset it and eliminate any learned values that might lead to errors after the repairs; make sure you do this for at least two minutes. First, take out the bolts that hold the EGR Tubes to the valve and after that, remove the EGR tube from the valve. Get rid of the gasket between the EGR valve and the EGR tube. After that, cut off the electrical cord at the EGR valve and take out the bolts holding it to the cylinder head. To end, uninstall the EGR valve and get rid of the gasket that is located in between the EGR valve and the cylinder head.
EGR Valve
4593894AC
Q: How to Install the EGR Valve on a 3.5L Engine on Dodge Journey?
A:
The first step in installing the EGR valve for a 3.5L engine is to set down a new EGR valve gasket on top of the valve. Then, set the EGR valve and the gasket onto the cylinder head with the bolts and tighten them to achieve a torque of 31 Nm (23 ft. lbs.). Now, fix the EGR valve with a new gasket, the EGR Tube, bolt it in place with all nine bolts and tighten everything to 12 Nm (106 in. lbs.). Afterwards, fit the EGR tube to the Intake Manifold bolts and torque these to 5 Nm (45 in. lbs.). Hook up the electrical cable to the EGR valve and lastly, reattach the negative battery wire, ensuring you tighten its nut to 5 Nm (45 in. lbs.).