How to Service and Repair a Brake Booster on Dodge Sprinter 3500?

The first step in repairing or servicing the power brake booster is to use a suction gun to get rid of as much brake fluid from the reservoir. Separate the brake level switch wire, take out the brake lines from the master cylinder and then seal both ends and the holes inside. After that, take the master cylinder off of the booster and remove the booster vacuum hose and check valve. Unlock the booster by breaking the rod clip and nuts and bring it out of the vehicle. Reinstate the brake booster into its place inside the vehicle, fasten it with the mounting nuts and tighten these nuts to a torque of 25 Nm (221 inch lbs.). Afterward, fit the push rod pin and clip and then install the brake booster vacuum line and check valve on top of that. Secure the master cylinder to the brake booster with a tightening force of 28 Nm (248 inch lbs.), then fit the brake lines to the master cylinder and set them a squeeze of 14 Nm (124 inch lbs.). After that, hook the brake level switch electrical connector back to its socket and bleed the brake fluid in the base system.

How to Install a Brake Booster on Dodge Sprinter 3500?

First, attach the brake booster to the car and tighten the booster mounting nuts to 25 Nm (221 in.lbs.). Then, set in the push rod pin and clip, then the brake booster vacuum line and finally the check valve. Put the HCU back on top of the rubber mounts and fit the master cylinder to the brake booster. The last step is to bleed the base brake system to check its performance.

OEM Dodge Sprinter 3500 Brake Booster

Brake Power Booster

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Dodge Sprinter 3500 Brake Booster Part Number: 68013551AA
Product Specifications
- Other Name: Power Brake; Power Brake Booster; Booster; Booster Power Brake
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2009 Dodge Sprinter 3500 | Base | 6 Cyl 3.0 L DIESEL, 6 Cyl 3.5 L GAS
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Dodge Sprinter 3500 Brake Booster Part Number: 5129285AA
Product Specifications
- Other Name: Booster - Power Brake; Power Brake Booster; Booster Assembly; Booster Power Brake
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2003-2004 Dodge Sprinter 3500 | Base | 5 Cyl 2.7 L DIESEL
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Dodge Sprinter 3500 Brake Booster Part Number: 5119372AA
Product Specifications
- Other Name: Booster - Power Brake; Power Brake Booster; Booster Assembly; Booster Power Brake
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2003-2006 Dodge Sprinter 3500 | Base | 5 Cyl 2.7 L DIESEL

Dodge Sprinter 3500 Brake Booster

Choose OEM Brake Booster that meet Dodge factory standards. Dodge designs and tests every component for precision and durability. Each Brake Booster follows strict manufacturing steps to lock in quality and fit. If your Dodge Sprinter 3500 matters to you, OEM parts make the smart choice. You'll get the exact look, feel, and performance you expect. Shop genuine Sprinter 3500 parts at the highly competitive prices online. Enjoy a manufacturer's warranty, a hassle-free return policy, and rapid delivery. No more guesswork with off brands. Get genuine parts with exact fit and true factory performance. Shop with confidence today at JeepPartsDeal.com.

A brake booster is an important part that receives huge appreciation for its quality and its functioning that helps in improving the brake system and safety of the Dodge Sprinter 3500 vehicles. This Brake Booster specifically lessens the amount of pushing force needed to engage the brakes, which draws from either a vacuum or hydraulic system to multiply the driver's effort. Compatible with different ranges, the model at issue, Dodge Sprinter 3500, was manufactured from 2003 through 2009, and all these products can improve their Brake Booster which has a positive impact on the vehicle's braking capability. Single or dual diaphragm and with different diameter size of the diaphragm allows this specific Dodge Sprinter 3500 Brake Booster to respond according to the configuration of the vehicle and at the same time ensure optimum brake power. Depending on the requirement, Dodge Sprinter 3500 comes integrated with a 2.7L I5, and a 3.0L V6 engine, and collaborated with the Brake Booster strengthens the vehicle stability and safety. The new Dodge Sprinter 3500 boasts of approximately 25 mpg that is quite impressive for an automobile of its kind and capacity, the towing capacity of 5,000 pounds adds to the vehicle's versatility. When so many manufacturers are putting out a car model it is always important to focus on the minor details that can make a major difference in terms of safety; this is the main reason why the Dodge Sprinter 3500 Brake Booster is a masterpiece Engineers have done their optimal to ensure that car users can rely on the brake Booster on their Dodge Sprinter 3500.

Dodge Sprinter 3500 Brake Booster Parts and Q&A

Brake Booster
5119372AA
Q: How to Service and Repair a Brake Booster on Dodge Sprinter 3500?
A:
The first step in repairing or servicing the power brake booster is to use a suction gun to get rid of as much brake fluid from the reservoir. Separate the brake level switch wire, take out the Brake Lines from the master cylinder and then seal both ends and the holes inside. After that, take the master cylinder off of the booster and remove the booster vacuum hose and check valve. Unlock the booster by breaking the rod clip and nuts and bring it out of the vehicle. Reinstate the brake booster into its place inside the vehicle, fasten it with the mounting nuts and tighten these nuts to a torque of 25 Nm (221 inch lbs.). Afterward, fit the push rod pin and clip and then install the brake booster vacuum line and check valve on top of that. Secure the master cylinder to the brake booster with a tightening force of 28 Nm (248 inch lbs.), then fit the brake lines to the master cylinder and set them a squeeze of 14 Nm (124 inch lbs.). After that, hook the brake level switch electrical connector back to its socket and bleed the brake fluid in the base system.
Brake Booster
68013551AA
Q: How to Install a Brake Booster on Dodge Sprinter 3500?
A:
First, attach the brake booster to the car and tighten the booster mounting nuts to 25 Nm (221 in.lbs.). Then, set in the push rod pin and clip, then the brake booster vacuum line and finally the check valve. Put the HCU back on top of the rubber mounts and fit the master cylinder to the brake booster. The last step is to bleed the base brake system to check its performance.