How to Properly Install an Intake Manifold on Dodge Sprinter 3500?

To begin, fit the round clips into the swirl valve linkage and only then move on to wiping clean and replacing the gaskets on the intake manifold. Following this, attach the EGR cooler and set the intake manifold at 180 lbs. in. torque. Linked by a coolant hose, install the EGR control assembly together with its chamber retaining bolts and retaining bracket just after installing the throttle control assembly, glow plug module and the T-housing. Fit the swirl valve actuator, put in the fuel filter assembly and screw on the fuel lines, before locating and connecting the engine harness. Please install the front and rear lifting brackets, the EGR tube, turbocharger and engine compartment lower silencer. Fill the cooling system and put in place the vapor control valve, charge air outlet tube (4), charge air resonator, air cleaner assembly and the engine cover. Make sure to connect the batteries before everything else.

How to Remove and Service an Intake Manifold on Dodge Sprinter 3500?

First, remove the negative cable from the battery, then open the engine cover, take out the air cleaner assembly, air charge resonator and air charge outlet tube (4). After that, remove the vapor control valve and drain the coolant. Remove the belly pan as well as the turbocharger, EGR tube (3) and oil housing adapter (1). Cut loose the rear engine lift bracket from the intake manifold and take out the front lift bracket at the cylinder heads. Get rid of the left and right fuel rails and run their length and remove the engine harness (2) and keep it separate. Release the actuator for the swirl port (3), the heater hose fixed to the EGR valve, the EGR control assembly, hose near the thermostat housing, glow plug module and the throttle control assembly. At the end, unbolt the intake manifold, unscrew the EGR cooler bolts to get to the swirl valve linkage clips and remove the clips (2).

OEM Dodge Sprinter 3500 Intake Manifold

Engine Intake Manifold

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Dodge Sprinter 3500 Intake Manifold, Driver Side Part Number: 68012310AA
$849.75 MSRP: $1305.00
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Product Specifications
- Other Name: Manifold - Intake; Engine Intake Manifold, Left; Manifold Intake
- Position: Driver Side
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2009 Dodge Sprinter 3500 | Base | 6 Cyl 3.0 L DIESEL
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Dodge Sprinter 3500 Intake Manifold Part Number: 5136769AA
Product Specifications
- Other Name: Manifold - Intake; Engine Intake Manifold; Manifold Intake
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2003-2006 Dodge Sprinter 3500 | Base | 5 Cyl 2.7 L DIESEL
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Dodge Sprinter 3500 Intake Manifold Part Number: 5135874AA
Product Specifications
- Other Name: Manifold - Intake; Engine Intake Manifold; Manifold Intake
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2003 Dodge Sprinter 3500 | Base | 5 Cyl 2.7 L DIESEL
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Dodge Sprinter 3500 Intake Manifold Part Number: 68011680AB
Product Specifications
- Other Name: Manifold - Intake
- Replaces: 68011680AA
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2008 Dodge Sprinter 3500 | Base | 3.5L V6
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Dodge Sprinter 3500 Intake Manifold, Passenger Side Part Number: 68023871AA
Product Specifications
- Other Name: Manifold - Intake; Engine Intake Manifold, Right; Manifold Intake
- Position: Passenger Side
- Replaces: 68012303AA
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2009 Dodge Sprinter 3500 | Base | 3.0L V6, 6 Cyl 3.0 L DIESEL

Dodge Sprinter 3500 Intake Manifold

Choose OEM Intake Manifold that meet Dodge factory standards. Dodge designs and tests every component for precision and durability. Each Intake Manifold follows strict manufacturing steps to lock in quality and fit. If your Dodge Sprinter 3500 matters to you, OEM parts make the smart choice. You'll get the exact look, feel, and performance you expect. Shop genuine Sprinter 3500 parts at the highly competitive prices online. Enjoy a manufacturer's warranty, a hassle-free return policy, and rapid delivery. No more guesswork with off brands. Get genuine parts with exact fit and true factory performance. Shop with confidence today at JeepPartsDeal.com.

The Dodge Sprinter 3500 Intake Manifold is one of the many components that play a major part if boosting the performance and durability of the Dodge Sprinter 3500 vehicles. Intake manifold works in the manner that in its strategically positioned location; it is responsible for delivering the air or the mixture of air and fuel to the cylinder head intake port in an efficient manner and thus, helps influence engine power and performance in the premier manner possible. Designed for the Dodge Sprinter 3500 of different models with the 2.7L I5 and the 3.0L V6 engines, this Intake Manifold is enhanced for fuel economy and steady running of the motor. The light plastic screwed body not only facilitates heat dissipation but also helps to achieve rather good fuel consumption of 25 mpg. Thus, the Dodge Sprinter 3500 Intake Manifold, the product under analysis, efficiently extends integrated coolant passages and sensors in order to optimize the engine's performance and minimize safety risks in the automotive market. Also, due to the manifold's design it provides better distribution of the air-fuel mix, which is crucial in terms of achieving maximum horsepower/torque output. If properly used, this Intake Manifold is ideal for both commercial and personal use especially when towing a load of 5,000 pounds comfortably with the Dodge Sprinter 3500. All in all, the Dodge Sprinter 3500 Intake Manifold is a fine representation of the characteristics that embody the brand, making it possible for drivers on the road to have a powerful investment in their car.

Dodge Sprinter 3500 Intake Manifold Parts and Q&A

Intake Manifold
68011680AB
Q: How to Properly Install an Intake Manifold on Dodge Sprinter 3500?
A:
To begin, fit the round clips into the swirl valve linkage and only then move on to wiping clean and replacing the gaskets on the intake manifold. Following this, attach the EGR cooler and set the intake manifold at 180 lbs. in. torque. Linked by a coolant hose, install the EGR control assembly together with its chamber retaining bolts and retaining bracket just after installing the throttle control assembly, glow plug module and the T-housing. Fit the swirl valve actuator, put in the Fuel Filter assembly and screw on the fuel lines, before locating and connecting the engine harness. Please install the front and rear lifting brackets, the EGR tube, turbocharger and engine compartment lower silencer. Fill the cooling system and put in place the vapor control valve, charge air outlet tube (4), charge air resonator, air cleaner assembly and the engine cover. Make sure to connect the batteries before everything else.
Intake Manifold, Driver Side
68012310AA
Q: How to Remove and Service an Intake Manifold on Dodge Sprinter 3500?
A:
First, remove the negative cable from the battery, then open the engine cover, take out the air cleaner assembly, air charge resonator and air charge outlet tube (4). After that, remove the vapor control valve and drain the coolant. Remove the belly pan as well as the turbocharger, EGR tube (3) and oil housing adapter (1). Cut loose the rear engine lift bracket from the intake manifold and take out the front lift bracket at the cylinder heads. Get rid of the left and right Fuel Rails and run their length and remove the engine harness (2) and keep it separate. Release the actuator for the swirl port (3), the heater hose fixed to the EGR Valve, the EGR control assembly, hose near the thermostat housing, glow plug module and the throttle control assembly. At the end, unbolt the intake manifold, unscrew the EGR cooler bolts to get to the swirl valve linkage clips and remove the clips (2).