OEM Dodge Sprinter 3500 Intercooler

Dodge Sprinter 3500 Intercooler Parts and Q&A

• Cooler
  5104119AA
  Q: How to Service and Repair an Intercooler on Dodge Sprinter 3500?

  A:

  Before servicing or repairing the charge air cooler, take off the front Bumper, as well as the headlamp assemblies, front cross member and both sides of the Radiator trim. Take away the hoses attached to the charge air cooler, as well as the power steering cooler loop. bubble. Don't use strong chemicals on the air conditioner, as they could be damaging; if debris is trapped inside, the charge air cooler needs to be changed. Should a turbocharger malfunction or oil enter, place the charge air cooler so that the airflow is down its vertical inlet and outlet tubes. Then, flush the inside with solvent against normal flow, shake the unit and gently strike the end tanks with a rubber mallet to remove debris. Rinse until the parts are clean, then use soapy hot water to clean them, rinse them well and finally dry them with air compression. Look for cracks, holes or damage on the charge air cooler by examining its tubes, fins and welds; if damage is seen, you should replace it. Check the charge air cooler by using the Charge Air Cooler Tester Kit. First, join the charge air cooler with the radiator, then link the charge air and power steering cooler hoses together, add both trim pieces for the radiator, reconnect the front Grille to the front cross member, install the headlamp units and finally, install the front bumper.
• Intercooler
  68013636AA
  Q: How to Remove and Replace an Intercooler on Dodge Sprinter 3500?

  A:

  The process begins with taking out the front Bumper and after that, you need to remove each headlamp assembly. Out next, remove the front cross member in addition to the front Grille. Then, remove the trim from both the left and right sides of the Radiator. Take off the hose connections for the charge air cooler at both the charge air cooler and power steering cooler loop. Lastly, take the charge air cooler out of the radiator brackets.