How to Properly Service an Evaporator to Prevent Malfunction and Compressor Damage on Jeep Wrangler?

Proper A/C refrigerant servicing always requires checking and adjusting the refrigerant oil to prevent issues within the A/C and possible compressor damage. If just the A/C evaporator is being part of the repair, add 1.7 fluid ounces of the refrigerant to the system. When you separate a refrigerant line, change the O-rings and gaskets to prevent leaks from occurring. Maintain the evaporator drain and place the A/C evaporator insulator so it is tightly fitted; dispose of and replace any unfit or damaged insulator. Ensure the drain is clear as you slide the evaporator into its home in the HVAC housing. Next, fit the flange onto the housing and drive in four screws tightened to 1.2 Nm (10 in lbs.). If the foam around the flange is broken, the foam needs to be swapped out. Put the foam seal onto the flange first and then install the expansion valve onto the A/C evaporator. After that, connect the air distribution housing to the HVAC housing and secure the HVAC housing assembly in place. Whenever the A/C evaporator is changed, put in the indicated amount of refrigerant oil, always using the type for your vehicle's A/C compressor.

How to Maintain and Fix an Evaporator on Jeep Wrangler?

Start the servicing or repair of the evaporator core by turning off the air bag system for vehicles that have them, by disconnecting and isolating the negative/ground cable from the battery for two minutes. Take off the heater-A/C housing, unscrew it and then lift the evaporator coil out through the bottom of the housing. After the evaporator is put back into heater-A/C housing, also add 2 fluid ounces of the recommended refrigerant oil into the refrigerant system. Put the heater-A/C housing together and place it into your vehicle.

OEM Jeep Wrangler Evaporator

A/C Evaporator Core

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6 Evaporators found

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Jeep Wrangler Evaporator Core Part Number: 68004194AC
$328.57 MSRP: $484.00
You Save: $155.43 (33%)
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Product Specifications
- Other Name: Evaporato - A/C; A/C Evaporator Core; A/C Evaporator Core Repair Kit; Evaporator A/C Includes: Expansion Valve Mounting Bolts; Evaporator A/C Includes: Screws; A/C Evaporator; Evaporator
- Replaces: 68004194AB, 68004194AA
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2011 Jeep Wrangler | 70th Anniversary, Rubicon, Sahara, Sport, Unlimited 70th Anniversary, Unlimited Rubicon, Unlimited Sahara, Unlimited Sport, Unlimited X, X | 3.8L V6, 6 Cyl 3.8 L GAS
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Jeep Wrangler Evaporator Core Part Number: 4864999AE
$461.89 MSRP: $703.00
You Save: $241.11 (35%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Evaporato - A/C; A/C Evaporator Core; A/C Evaporator Core Repair Kit; A/C Evaporator; Evaporator
- Replaces: V9900019AB
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 1997-2001 Jeep Wrangler | SE, Sahara, Sport | 4 Cyl 2.5 L GAS, 6 Cyl 4.0 L GAS
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Jeep Wrangler Evaporator Core Part Number: 68154897AB
$439.24 MSRP: $659.00
You Save: $219.76 (34%)
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Product Specifications
- Other Name: Evaporato - A/C; A/C Evaporator Core; A/C Evaporator Core Repair Kit; Evaporator A/C Includes: Expansion Valve Mounting Bolts; Evaporator A/C Includes: Screws; A/C Evaporator; Evaporator
- Replaces: 68154897AA
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2012-2017 Jeep Wrangler | 75th Anniversary, Rubicon, Sahara, Sport, Sport S, Unlimited 75th Anniversary, Unlimited Rubicon, Unlimited Sahara, Unlimited Sport, Unlimited Sport S | 3.6L V6, 6 Cyl 3.6 L GAS
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Jeep Wrangler Evaporator Core Part Number: 5073178AA
$482.87 MSRP: $685.00
You Save: $202.13 (30%)
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Product Specifications
- Other Name: Evaporato - A/C; A/C Evaporator Core; A/C Evaporator Core Repair Kit; Evaporator A/C; A/C Evaporator; Evaporator
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2002-2006 Jeep Wrangler | 65th Anniversary Edition, Rubicon, SE, Sahara, Sport, Unlimited, Unlimited Rubicon, X | 4 Cyl 2.4 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 4.0 L GAS
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Jeep Wrangler Evaporator A/C Part Number: 68364655AA
$214.14 MSRP: $319.00
You Save: $104.86 (33%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Evaporato - A/C
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2025 Jeep Wrangler | Rubicon, Rubicon X, Sport, Sport S, Unlimited High Altitude 4xe, Unlimited Rubicon, Unlimited Rubicon 4xe, Unlimited Rubicon X, Unlimited Rubicon X 4xe, Unlimited Sahara, Unlimited Sahara 4xe, Unlimited Sport, Unlimited Sport S, Unlimited Sport S 4xe, Unlimited Willys, Unlimited Willys 4xe, Willys | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV), 6 Cyl 3.6 L GAS
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Jeep Wrangler Evaporator Core Part Number: 68301871AA
$39.09 MSRP: $56.75
You Save: $17.66 (32%)
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Product Specifications
- Other Name: Evaporato - A/C; A/C Evaporator Core; A/C Evaporator Core Repair Kit; Evaporator; Evaporator A/C; A/C Evaporator
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2018-2025 Jeep Wrangler | 80th Anniversary, Freedom, Islander, Rubicon, Rubicon X, Sport, Sport S, Unlimited 80th Anniversary, Unlimited Freedom, Unlimited High Altitude, Unlimited High Altitude 4xe, Unlimited High Tide, Unlimited Islander, Unlimited Moab, Unlimited Rubicon, Unlimited Rubicon 392, Unlimited Rubicon 4xe, Unlimited Rubicon X, Unlimited Rubicon X 4xe, Unlimited Sahara, Unlimited Sahara 4xe, Unlimited Sahara Altitude, Unlimited Sport, Unlimited Sport Altitude, Unlimited Sport S, Unlimited Sport S 4xe, Unlimited Willys, Unlimited Willys 4xe, Unlimited Willys Sport, Willys, Willys Sport | 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L MILD HYBRID EV-GAS (MHEV), 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV), 6 Cyl 3.0 L DIESEL, 6 Cyl 3.6 L GAS, 6 Cyl 3.6 L MILD HYBRID EV-GAS (MHEV), 8 Cyl 6.4 L GAS

Jeep Wrangler Evaporator

Choose OEM Evaporator that meet Jeep factory standards. Jeep designs and tests every component for precision and durability. Each Evaporator follows strict manufacturing steps to lock in quality and fit. If your Jeep Wrangler matters to you, OEM parts make the smart choice. You'll get the exact look, feel, and performance you expect. Shop genuine Wrangler parts at the highly competitive prices online. Enjoy a manufacturer's warranty, a hassle-free return policy, and rapid delivery. No more guesswork with off brands. Get genuine parts with exact fit and true factory performance. Shop with confidence today at JeepPartsDeal.com.

Jeep Wrangler Evaporator is yet another component of automotive that is very important in the cooling system of the vehicle. Housed in this dashboard, the small radiator changes the liquid refrigerant into a gaseous form in order to cool the air that circulates within the car. Through the years, different type and style or A/C Evaporators were used in various models of Jeep Wrangler and each of these models have different mechanisms and function. However, even within these diversity, the basic use of the A/C Evaporator is still the same; to aid evaporation of the Freon gas to cool the car for the maximum comfort of the Wrangler owners.

Jeep Wrangler Evaporator Parts and Q&A

Evaporator Core
68004194AC
Q: How to Properly Service an Evaporator to Prevent Malfunction and Compressor Damage on Jeep Wrangler?
A:
Proper A/C refrigerant servicing always requires checking and adjusting the refrigerant oil to prevent issues within the A/C and possible compressor damage. If just the A/C evaporator is being part of the repair, add 1.7 fluid ounces of the refrigerant to the system. When you separate a refrigerant line, change the O-rings and gaskets to prevent leaks from occurring. Maintain the evaporator drain and place the A/C evaporator insulator so it is tightly fitted; dispose of and replace any unfit or damaged insulator. Ensure the drain is clear as you slide the evaporator into its home in the HVAC housing. Next, fit the flange onto the housing and drive in four screws tightened to 1.2 Nm (10 in lbs.). If the foam around the flange is broken, the foam needs to be swapped out. Put the foam seal onto the flange first and then install the expansion valve onto the A/C evaporator. After that, connect the air distribution housing to the HVAC housing and secure the HVAC housing assembly in place. Whenever the A/C evaporator is changed, put in the indicated amount of refrigerant oil, always using the type for your vehicle's A/C compressor.
Evaporator Core
4864999AE
Q: How to Maintain and Fix an Evaporator on Jeep Wrangler?
A:
Start the servicing or repair of the evaporator core by turning off the air bag system for vehicles that have them, by disconnecting and isolating the negative/ground cable from the battery for two minutes. Take off the heater-A/C housing, unscrew it and then lift the evaporator coil out through the bottom of the housing. After the evaporator is put back into heater-A/C housing, also add 2 fluid ounces of the recommended refrigerant oil into the refrigerant system. Put the heater-A/C housing together and place it into your vehicle.