How to Properly Assemble and Tighten an Exhaust Pipe on 2009 Chrysler PT Cruiser?

After everything is in place and checked, then tighten the clamps. Take the intermediate pipe and install it along with the isolator supports on the underbody first. After that, install the muffler. From the first stage, position every front-end component so it is tight and free from any underbody elements, following the restricted clearance standards. Clamp the bands all around the edge at 47 Nm (35 ft. lbs.), but make sure you don't tighten them quite so much that the sides of the hourglass-shaped block abut against each other, since this can reduce the band's holding power and force you to buy a replacement. You need to replace the nut and remove the ends of the clamp so that the spot weld breaks, then file or grind away any weld spot you see and attach the new clamp in the same direction it was before. Once installation is done, check for exhaust leaks, correct them if they are present and look out for any parts of the exhaust touching the body panels.

OEM 2009 Chrysler PT Cruiser Exhaust Pipe

Exhaust Tail Pipe

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9 Exhaust Pipes found

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2009 Chrysler PT Cruiser Catalytic Converter Part Number: 5085905AC
$3227.38 MSRP: $4695.00
You Save: $1467.62 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Converter - Catalytic; Converter; Converter Catalytic
- Item Weight: 15.30 Pounds
- Item Dimensions: 38.2 x 6.7 x 9.3 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5085905AC
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
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Fits the following 2009 Chrysler PT Cruiser Submodels:
- Base, Classic, Couture Edition, LX, Limited, Street Cruiser, Touring | 4 Cyl 2.4 L GAS
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2009 Chrysler PT Cruiser Exhaust Pipe Part Number: 5278194AC
$192.03 MSRP: $291.00
You Save: $98.97 (35%)
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Product Specifications
- Other Name: Pipe - Exhaust Extension; Direct-Fit Exhaust; Exhaust System Kit; Intermed Pipe; Pipe Exhaust Extension
- Item Weight: 9.70 Pounds
- Item Dimensions: 93.5 x 21.1 x 4.4 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5278194AC
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
More Info
Fits the following 2009 Chrysler PT Cruiser Submodels:
- Base, Classic, Couture Edition, Dream, GT, LX, Limited, Street Cruiser, Touring | 4 Cyl 2.4 L GAS
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2009 Chrysler PT Cruiser Muffler Part Number: 5085267AF
Product Specifications
- Other Name: Muffler - Exhaust; Exhaust Muffler; Exhaust Muffler Assembly; Direct-Fit Exhaust; Exhaust System Kit; Resonator
- Replaces: 5085267AC, 5085267AE, 5085267AD
- Item Weight: 24.00 Pounds
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5085267AF
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
More Info
Fits the following 2009 Chrysler PT Cruiser Submodels:
- Base, Dream Cruiser, GT, Limited, Street Cruiser, Touring | 2.4L L4, 4 Cyl 2.4 L GAS
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2009 Chrysler PT Cruiser Catalytic Converter Part Number: 5085700AB
Product Specifications
- Other Name: Converter - Catalytic; Converter; Converter Catalytic
- Item Weight: 14.00 Pounds
- Item Dimensions: 38.1 x 9.3 x 6.1 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5085700AB
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
More Info
Fits the following 2009 Chrysler PT Cruiser Submodels:
- Base, GT, Limited, Touring | 4 Cyl 2.4 L GAS
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2009 Chrysler PT Cruiser Catalytic Converter Part Number: 5085980AD
Product Specifications
- Other Name: Converter - Exhaust; Converter; Pipe And Converter Exhaust; Converter Catalytic
- Item Weight: 15.50 Pounds
- Item Dimensions: 48.5 x 6.6 x 8.6 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5085980AD
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
More Info
Fits the following 2009 Chrysler PT Cruiser Submodels:
- Base, Classic, Couture Edition, GT, LX, Limited, Street Cruiser, Touring | 4 Cyl 2.4 L GAS
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2009 Chrysler PT Cruiser Muffler Part Number: 5278195AG
Product Specifications
- Other Name: Muffler - Exhaust; Exhaust Muffler; Exhaust Muffler Assembly; Direct-Fit Exhaust; Exhaust System Kit; Resonator; Muffler And Tailpipe Exhaust; Muffler Exhaust
- Replaces: 5278195AD, 5278195AC, 5278195AF, 5278195AE
- Item Weight: 17.80 Pounds
- Item Dimensions: 38.9 x 20.4 x 8.2 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5278195AG
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
More Info
Fits the following 2009 Chrysler PT Cruiser Submodels:
- Base, Classic, Couture Edition, Dream, LX, Limited, Street Cruiser, Touring | 4 Cyl 2.4 L GAS
View related parts
2009 Chrysler PT Cruiser Muffler Part Number: 5278503AH
Product Specifications
- Other Name: Muffler - Exhaust; Exhaust Muffler; Direct-Fit Exhaust; Exhaust System Kit; Resonator; Muffler Exhaust
- Replaces: 5278503AF, 5278503AC, 5278503AD, 5278503AG, 5278503AE
- Item Weight: 18.20 Pounds
- Item Dimensions: 37.7 x 18.6 x 9.7 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5278503AH
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
More Info
Fits the following 2009 Chrysler PT Cruiser Submodels:
- Base, Classic, Couture Edition, Dream, LX, Limited, Street Cruiser, Touring | 4 Cyl 2.4 L GAS
View related parts
2009 Chrysler PT Cruiser Exhaust Pipe Part Number: 5085910AC
Product Specifications
- Other Name: Pipe - Exhaust Extension; Exhaust Intermediate Pipe; Direct-Fit Exhaust; Exhaust System Kit; Intermed Pipe; Pipe Exhaust Extension
- Replaces: 5085910AB
- Item Weight: 12.70 Pounds
- Item Dimensions: 56.2 x 17.3 x 3.8 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5085910AC
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
More Info
Fits the following 2009 Chrysler PT Cruiser Submodels:
- Base, Classic, Couture Edition, Dream Cruiser, GT, LX, Limited, Street Cruiser, Touring | 4 Cyl 2.4 L GAS
View related parts
2009 Chrysler PT Cruiser Catalytic Converter Part Number: 5085658AB
$3124.33 MSRP: $4565.00
You Save: $1440.67 (32%)
Product Specifications
- Other Name: Converter - Exhaust; Converter; Pipe And Converter Exhaust; Converter Catalytic
- Item Weight: 38.90 Pounds
- Item Dimensions: 37.7 x 21.0 x 8.2 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5085658AB
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
More Info
Fits the following 2009 Chrysler PT Cruiser Submodels:
- Base, Classic, Couture Edition, GT, LX, Limited, Street Cruiser, Touring | 4 Cyl 2.4 L GAS

2009 Chrysler PT Cruiser Exhaust Pipe Parts and Q&A

Q: How to Properly Assemble and Tighten an Exhaust Pipe on 2009 Chrysler PT Cruiser?
A: After everything is in place and checked, then tighten the clamps. Take the intermediate pipe and install it along with the isolator supports on the underbody first. After that, install the muffler. From the first stage, position every front-end component so it is tight and free from any underbody elements, following the restricted clearance standards. Clamp the bands all around the edge at 47 Nm (35 ft. lbs.), but make sure you don't tighten them quite so much that the sides of the hourglass-shaped block abut against each other, since this can reduce the band's holding power and force you to buy a replacement. You need to replace the nut and remove the ends of the clamp so that the spot weld breaks, then file or grind away any weld spot you see and attach the new clamp in the same direction it was before. Once installation is done, check for exhaust leaks, correct them if they are present and look out for any parts of the exhaust touching the body panels.