For steering knuckle repair, first raise the vehicle, do away with the front tire and wheel assembly attached to the hub and loosen the hub nut while the brakes are applied to avoid harm to the wheel bearings. First, take off the disc
Brake Caliper, adapter, shoes and rotor from the steering knuckle. Then hold the outer tie rod's stud with one socket and loosen the attached nut with another wrench. With Remover, Special Tool C-3894-A, remove the
Tie Rod End from the steering knuckle and take out the ABS wheel speed sensor cable routing bracket. After that, pull out the cotter pin and castle nut from the lower
Ball Joint stud, but do not try to insert any tool between the steering knuckle and the ball joint. Tap the steering knuckle with a hammer to remove it from the lowest stud, so you don't damage the inner joint. Slide the steering knuckle down from the low ball joint stud and separate it from the C/V joint as you support the driveshaft. Pull the nut from the top of the ball joint stud, then unbolt the stud from the knuckle using Puller, Special Tool C-3894-A. After that, remove the knuckle from the car. If desired, get rid of the lower ball joint seal heat shield and place the hub and bearing on the new steering knuckle if they're still usable. If the installation requires a hub/bearing assembly, fit that into the steering knuckle before putting it onto the vehicle. If necessary, place the lower ball joint grease seal heat shield back in place, then fit the driveshaft inside the driveshaft bearing at the front of the steering knuckle while you hold the steering knuckle onto the lower ball joint stud. Fit the lower ball joint castle nut without tightening for now, then place the upper ball joint onto the steering knuckle and screw the upper ball joint nut to 88 Nm (65 ft. lbs.) Add pressure to the lower ball joint with a crowfoot and make sure the nut reaches 75 Nm (55 ft. lbs.) Once done, install the cotter pin. Attach the target wheel speed sensor cable routing bracket to the steering knuckle and make sure the heat shield is installed before putting on the tie rod to stop the seal boot from failing. Add the outer tie rod stud to the steering knuckle and begin screwing the outer tie rod attaching nut. After you tighten it to 55 Nm (40 ft. lbs.), keep the stud in place while tightening. Put back the
Brake Rotor, caliper, shoes and adapter assembly and then wash the threads on the outside C/V joint stub axle. Place the hub nut on the driveshaft stub axle and turn it to 203 Nm (150 ft. lbs.) with the vehicle brakes active. Afterward, bolt on the front wheel and tire assembly, adjust the fingertip lug nuts by alternating in a crisscross pattern to a tightness of 135 Nm (100 ft. lbs.), raise the car from the stands and set the front toe on target.