Look at the connecting rod bearings for signs of normal wear, as well as scoring, grooves, signs of fatigue and pits. Shops that sell bearings will often replace any that show unusual wear. Find and repair any scoring, nicks or burrs on the connecting rod journals, because misaligned or bent rods may cause early wear of
Pistons, piston rings, cylinder walls, connecting rod bearings and
Crankshaft journal surfaces. If you see damage or unusual wear that might be caused by a misaligned rod, check the rod's position and change any bent, twisted or misaligned connecting rods. Make sure the oil is off the journal of the connecting rod, put lubricant on the top bearing and slide it into place on the connecting rod. Insert pistons and rods with Grabber Pins Special Tool 8507 and the piston ring compressor and ensure the rod won't notch, as the "F" mark at the wrist pin location leads to the front of the engine. Dry the lower bearing insert and put it into the bearing cap, then lay a complete strip of Plastigage across the center of the insert at the very center of the cap without breaking it. Attach the bearing cap and the connecting rod to the journal and fasten them with bolts at 27 Nm (20 ft. lbs.) plus a 90° turn around the crankshaft to avoid touching the Plastigage. After taking off the bearing cover, measure the reduced Plastigage in the bearing to discover how much clearance you have and check that it measures the same everywhere across the insert. Variations in clearance could be the result of a tapered journal, a bent connecting rod or material between the insert and cap or rod. If the proper clearance is confirmed, you do not have to replace the bearing inserts; simply remove the Plastigage, dismantle and continue as usual. Should the clearance between the bearing and the journal be greater than allowed, select the suitable set of bearings and measure Plastigage again before assembly. When the right insert is found, screw in the insert and cap, set the connecting rod bolts to 27 Nm (20 ft. lbs.) plus a 90° turn and put a feeler gauge in place to ensure there is the right clearance between the connecting rod and crankshaft. If the clearance of the side end is outside the allowed range, replace the connecting rod.