How to Safely Remove and Repair an Evaporator Core on Dodge Sprinter 2500?

You need to unhook and isolate the air bag system's negative battery terminal first to make sure the air bag system is not active. After that, wait at least two minutes for the air bag system's capacitor to expel its energy. This way, the air bag won't be activated accidentally and cause serious harm. Prevent the front face of the instrument panel from getting hurt by other items. Start by taking out the instrument panel and HVAC housing as an assembly and put them on a workbench. After that, take out the screws that secure the condensate drain to the lower half of the HVAC housing and remove the condensate drain. After everything is done, carefully remove the A/C evaporator from the HVAC's lower housing.

How to Install an Evaporator and Maintain Correct Refrigerant Oil Levels on Dodge Sprinter 2500?

A/C system malfunction and potential compressor problems can occur if refrigerant oil is not adjusted before installing the evaporator, so adjust it first. For replacements of more than one A/C component, follow the amounts given in the Refrigerant Oil Capacities chart. Add 60 milliliters (2 fluid ounces) of the suggested refrigerant oil to the car's system when you are only installing a new A/C evaporator. Each time you take out the A/C expansion valve, change the O-ring seals on the refrigerant lines to prevent leaking problems. You should start by fitting the A/C evaporator into the portion of the HVAC housing that's near the ground. Tape the condensate drain to the bottom side of the housing, making sure it is clear and unobstructed. Fit the condensate drain securely with screws that are tightened 2 Nm (17 in. lbs.). Lastly, join the HVAC housing and instrument panel into one assembly and if the car had its A/C evaporator replaced, add the requested refrigerant oil to the system.

OEM Dodge Sprinter 2500 Evaporator

A/C Evaporator Core

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Dodge Sprinter 2500 Evaporator Core, Front Part Number: 68012685AA
$208.47 MSRP: $307.00
You Save: $98.53 (33%)
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Product Specifications
- Other Name: Evaporato - A/C; A/C Evaporator Core, Front; A/C Evaporator Core Repair Kit; Evaporator; Evaporator A/C; A/C Evaporator Core; A/C Evaporator
- Position: Front
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2009 Dodge Sprinter 2500 | Base | 6 Cyl 3.0 L DIESEL, 6 Cyl 3.5 L GAS
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Dodge Sprinter 2500 Evaporator Part Number: 5104473AA
$1881.62 MSRP: $2385.29
You Save: $503.67 (22%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Evaporato - A/C; A/C Evaporator Core Repair Kit; A/C Evaporator; Evaporator A/C
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2003-2005 Dodge Sprinter 2500 | Base | 5 Cyl 2.7 L DIESEL
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Dodge Sprinter 2500 Evaporator Core, Rear Part Number: 68012632AA
Product Specifications
- Other Name: Evaporato - A/C; A/C Evaporator Core, Rear; A/C Evaporator Core Repair Kit; Evaporator A/C; A/C Evaporator
- Position: Rear
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2007-2009 Dodge Sprinter 2500 | Base | 6 Cyl 3.0 L DIESEL, 6 Cyl 3.5 L GAS
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Dodge Sprinter 2500 Evaporator Part Number: 5132322AA
Product Specifications
- Other Name: Evaporato - Evaporator Unit; A/C Evaporator Core Repair Kit; A/C Evaporator; Evaporator Unit Evaporator Unit
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2005-2006 Dodge Sprinter 2500 | Base | 5 Cyl 2.7 L DIESEL
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Dodge Sprinter 2500 Evaporator Core Part Number: 5103694AA
Product Specifications
- Other Name: Evaporato - A/C; A/C Evaporator Core Repair Kit; A/C Evaporator Core; A/C Evaporator; Evaporator; Evaporator A/C
- Warranty: This genuine part is guaranteed by Mopar's factory warranty.
Fits the following Vehicles:
- 2003-2006 Dodge Sprinter 2500 | Base | 5 Cyl 2.7 L DIESEL

Dodge Sprinter 2500 Evaporator

Choose OEM Evaporator that meet Dodge factory standards. Dodge designs and tests every component for precision and durability. Each Evaporator follows strict manufacturing steps to lock in quality and fit. If your Dodge Sprinter 2500 matters to you, OEM parts make the smart choice. You'll get the exact look, feel, and performance you expect. Shop genuine Sprinter 2500 parts at the highly competitive prices online. Enjoy a manufacturer's warranty, a hassle-free return policy, and rapid delivery. No more guesswork with off brands. Get genuine parts with exact fit and true factory performance. Shop with confidence today at JeepPartsDeal.com.

The Dodge Sprinter 2500 Evaporator is one of the unique parts which infuse in the fundamentals of the Dodge Sprinter 2500 series. This Evaporator play a role of removing heat for the cabin comfort and changing liquid refrigerant into vapor providing good efficiency and safety for the vehicle. Positioned conveniently under the dash, the Evaporier also besides cooling the air, pulls out humidity out of the cabin air and this is important for reduction of bad odors and sustaining good cabin air quality. The Dodge Sprinter 2500 is compatible with many models and this makes the Evaporator suitable for many variations of the van such as small, vans with a chassis cab, minibuses and more. Extremely reliable, the Dodge Sprinter 2500 Evaporator is changed because of wear and tear or formation of debris over a long time but durability is not an issue. Aluminum tubes and fins of the Evaporator make it able to transfer heat most effectively, making it unique to the automotive industry. Through the powerful engines of the Dodge Sprinter 2500 and fuel efficient the Evaporator contributes a lot in making the vehicle enjoyable to drive. In general, the Dodge Sprinter 2500 Evaporator can be characterized as the automobile of high quality and excellent workmanship, which corresponds to the brand's reputation, so if you are looking for a reliable car that will meet your needs for performance, the Dodge Sprinter 2500 Evaporator is exactly what you need.

Dodge Sprinter 2500 Evaporator Parts and Q&A

Evaporator Core, Rear
68012632AA
Q: How to Safely Remove and Repair an Evaporator Core on Dodge Sprinter 2500?
A:
You need to unhook and isolate the air bag system's negative battery terminal first to make sure the air bag system is not active. After that, wait at least two minutes for the air bag system's capacitor to expel its energy. This way, the air bag won't be activated accidentally and cause serious harm. Prevent the front face of the instrument panel from getting hurt by other items. Start by taking out the instrument panel and HVAC housing as an assembly and put them on a workbench. After that, take out the screws that secure the condensate drain to the lower half of the HVAC housing and remove the condensate drain. After everything is done, carefully remove the A/C evaporator from the HVAC's lower housing.
Evaporator Core, Front
68012685AA
Q: How to Install an Evaporator and Maintain Correct Refrigerant Oil Levels on Dodge Sprinter 2500?
A:
A/C system malfunction and potential compressor problems can occur if refrigerant oil is not adjusted before installing the evaporator, so adjust it first. For replacements of more than one A/C component, follow the amounts given in the Refrigerant Oil Capacities chart. Add 60 milliliters (2 fluid ounces) of the suggested refrigerant oil to the car's system when you are only installing a new A/C evaporator. Each time you take out the A/C Expansion Valve, change the O-ring seals on the refrigerant lines to prevent leaking problems. You should start by fitting the A/C evaporator into the portion of the HVAC housing that's near the ground. Tape the condensate drain to the bottom side of the housing, making sure it is clear and unobstructed. Fit the condensate drain securely with screws that are tightened 2 Nm (17 in. lbs.). Lastly, join the HVAC housing and instrument panel into one assembly and if the car had its A/C evaporator replaced, add the requested refrigerant oil to the system.