To working on the clutch master cylinder of T350 vehicles with left-hand drive, first take out the air cleaner assembly and remove the negative cable. First, place the car up on the hydraulic hoist and pull out the slave cylinder from the transaxle. After this, take out the left rail retainers and the hose from them. Leg down the car and take away the PDC bracket and the lower instrument panel bezel. Separate the
Brake Booster input rod from the brake pedal pin, then detach the mounting nuts for the brake booster and ease it forward to reach the clutch master cylinder. Take out the clutch master cylinder reservoir and pull apart the master cylinder rod from the clutch pedal, examining the retainer and changing it if it's damaged. Take out both retaining nuts and the connect bracket while paying attention not to hurt the hydraulic tube. During installation, sustain the master cylinder on the dash panel, assemble the hydraulic tube in the line you identified before and connect the bracket for the self-docking connector. Fasten the master cylinder with nuts to 11 Nm (100 inch lbs.) and screw on the remote reservoir using a torque of 11 Nm (103 inch lbs.). Insert the brake booster and check that the plastic clutch master cylinder push rod retainer is not broken. With the vehicle raised again, mount a fresh service replacement slave cylinder when using a new master cylinder; leave the original slave cylinder in place for a serviceable master cylinder. Attach the master cylinder hydraulic line to the slave cylinder to hear an audible click and then decrease the vehicle. Ease the thread on the adjustment screw, attach the rod to the pedal pin, then press down the clutch pedal till it reaches the upstop point and apply 6 Nm (55 inch lbs.) of torque to the screw. Connect the ABS module/purge solenoid, PDC and the air cleaner in their proper place. Reduce air pressure by pumping up and down the clutch pedal ten times and you can also bleed the hydraulic system as required. Following that, attach the black
Battery Cable, refill the clutch master cylinder with DOT 3 brake fluid to the proper level and test the clutch operation.