First, cut off the electrical wire from the switch at the lowest part of the brake fluid reservoir, then pull out the master cylinder to service the brake booster on a left-hand drive car. Following that, separate the hoses from the booster check valve and remove both the
Brake Lines from the master cylinder and the HCU for some space. First, loosen the HCU from its mounts and move it out of the way to give yourself space for the booster. After that, remove the pin that holds the booster push rod to the brake pedal from the steering column. Pull off the nuts holding the booster to the dash panel, lift the studs out of the panel in the engine compartment, lift the booster gently and pull it out. To install, place the booster on the upright dash panel, add the mounting nuts and don't tighten them more than needed to hold the booster in place. With the brake pedal up, place the booster push rod in there, attach the clip and grease the pedal pin using Mopar multi-mileage grease to prevent any hassles. Step 2 is to snug the booster mounting nuts to 25 Nm (220 in. lbs.) and install the knee blocker. Whenever possible, examine the rear seal on the original master cylinder and change it if it's cut or ripped. Use a shop towel wet with brake cleaner on the cylinder mounting area of your brake booster to avoid vacuum leaks. Set the master cylinder onto the booster studs and attach and tighten its mounting nuts to 25 Nm (220 in. lbs.). Take the vacuum hose and put it on the booster check valve, securely fasten the HCU and make sure to tighten those nuts to 14 Nm (125 in. lbs.). Attach and link the brake lines to the HCU or junction block and master cylinder, making sure to twist them by hand so you don't cross-thread them. After that, link the wire to the fluid level switch found on the bottom of the reservoir, bleed and refill the base braking system and confirm the brakes are working correctly before going on the road.