How to Service and Repair an Intercooler System on Dodge Ram 2500?

For service and repairs on the charge air cooler system, first take away the battery's negative connection and purge the A/C system. Take out the auxiliary cooler of the transmission and the tubing from the charge air cooler, then unscrew the bolts and shift the charge air cooler out and upward to remove it. Avoid using harsh cleaners for your system and if dirt in the inside cannot be cleaned off, you will need to get a new charge air cooler. When turbo-charger damage or oil stain happens, place the charge air cooler with the air tubes straight up and down, pour solvent into its tubes against the usual air current using a stream siphon, give it a light shake and strike both ends with a rubber mallet to drive out debris. Keep running water in the valve until the contaminants are all out, then wash it with hot soapy water, rinse with clean water and finish by blowing out with compressed air. Check for any cracked or broken parts, along with holes and damage in the tubes, fins or welds of the charge air cooler. If anything is found, then replace the entire cooler. Check the charge air cooler with Charge Air Cooler Tester Kit No. 382456 purchased from Cummins Service Products as explained by the directions. When installing, slide the charge air cooler into place, secure it with bolts turned to 2 Nm (17 inch lbs.) torque and connect the intake tubes to the charge air cooler, with clamps tightened to 11 Nm (95 inch lbs.) torque. Install both transmission auxiliary cooler and A/C condenser if included, connect the battery's negative cables, then check for boost system leaks by running the engine.

How to Install the Intercooler on Dodge Sprinter 3500?

Begin by connecting the charge air cooler to the radiator and following this, join the power steering cooler loop to the charge air cooler. Following this, link together the charge air hose and then fit both radiator trims in place. Following that, place the front grille and cross member, then mount the headlamp assemblies and then place the front bumper.

OEM Dodge Intercooler

Front Intercooler

Select Vehicle by Model
Select Vehicle by VIN

Select Vehicle by Model

Make

Model

Year

Select Vehicle by VIN

For the most accurate results, select vehicle by your VIN (Vehicle Identification Number).

11 Intercoolers found

View related parts
Dodge Intercooler Part Number: 55111495AC
$186.14 MSRP: $383.00
You Save: $196.86 (52%)
ADD TO CART
Product Specifications
- Other Name: Cooler - Charge Air; Cooler Charge Air
- Replaces: 55111495AB
Fits the following Dodge Models:
- Dart | 2012-2016 | Aero, Limited, Rallye, SXT, SXT Sport | 1.4L L4, 4 Cyl 1.4 L GAS
View related parts
Dodge Intercooler Part Number: 68190237AB
$435.37 MSRP: $657.00
You Save: $221.63 (34%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Cooler - Charge Air; Cooler Charge Air
- Replaces: 68190237AA
Fits the following Dodge Models:
- Challenger | 2015-2016 | 6.2L V8
- Charger | 2015-2023 | SRT Hellcat, SRT Hellcat Redeye Widebody, SRT Hellcat Redeye Widebody Jailbreak, SRT Hellcat Widebody, SRT Hellcat Widebody Jailbreak, SRT Jailbreak | 6.2L V8, 8 Cyl 6.2 L GAS
View related parts
Dodge Intercooler Part Number: 68004294AB
$259.57 MSRP: $1045.00
You Save: $785.43 (76%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Cooler - Charge Air
- Replaces: 68004294AA
Fits the following Dodge Models:
- Caliber | 2007-2009 | SRT-4 | 2.4L L4, 4 Cyl 2.4 L GAS
View related parts
Dodge Intercooler Part Number: 5278944AD
$383.90 MSRP: $734.00
You Save: $350.10 (48%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Cooler - Charge Air
- Replaces: 5278944AC
Fits the following Dodge Models:
- Neon | 2003-2005 | SRT-4 | 2.4L L4, 4 Cyl 2.4 L GAS
View related parts
Dodge Intercooler Part Number: 55056902AE
$773.50 MSRP: $1175.00
You Save: $401.50 (35%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Cooler - Charge Air; Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler; Cooler Charge Air
- Replaces: 55056902AD, 55057116AE, 68069554AA, 55057118AD, 55057116AD, 55057116AF
Fits the following Dodge Models:
- Ram 2500 | 2010 | Laramie, SLT, ST, SXT, TRX | 6 Cyl 6.7 L DIESEL, 6.7L L6
- Ram 3500 | 2010 | Laramie, SLT, ST | 6 Cyl 6.7 L DIESEL, 6.7L L6
View related parts
Dodge Auxiliary Cooler Part Number: 68365280AB
$295.71 MSRP: $436.00
You Save: $140.29 (33%)
ADD TO CART
Product Specifications
- Other Name: Cooler - Auxiliary Low Temperature; Radiator; Cooler Auxiliary Low Temperature
- Replaces: 68365280AA
Fits the following Dodge Models:
- Durango | 2023-2025, 2021 | SRT Hellcat, SRT Hellcat Plus, SRT Hellcat Premium | 8 Cyl 6.2 L GAS
View related parts
Dodge Intercooler Part Number: 68013636AA
Product Specifications
- Other Name: Intercooler - Charge Air; Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler; Cooler Charge Air
Fits the following Dodge Models:
- Sprinter 2500 | 2007-2009 | Base | 6 Cyl 3.0 L DIESEL
- Sprinter 3500 | 2007-2009 | Base | 6 Cyl 3.0 L DIESEL
View related parts
Dodge Intercooler Part Number: 5170704AJ
Product Specifications
- Other Name: Coolant Package - Charge Air; Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler; Cooler Package Charge Air
- Replaces: 5170704AF, 5170704AD, 55056817AB, 5170704AE, 55056593AA, 52028881AC, 5170704AB, 5170704AH, 55056817AA, 5170704AI, 5170704AC, 5170704AG
Fits the following Dodge Models:
- Ram 1500 | 2004
- Ram 2500 | 2003-2009 | Laramie, SLT, ST, SXT | 5.9L L6, 6 Cyl 5.9 L DIESEL, 6 Cyl 6.7 L DIESEL, 6.7L L6
- Ram 3500 | 2003-2009 | Laramie, SLT, ST, SXT | 5.9L L6, 6 Cyl 5.9 L DIESEL, 6 Cyl 6.7 L DIESEL, 6.7L L6
View More
View related parts
Dodge Cooler Part Number: 5104119AA
Product Specifications
- Other Name: Cooler - Charge Air; Intercooler; Turbocharger Intercooler; Turbo Intercooler; Cooler Charge Air
Fits the following Dodge Models:
- Sprinter 2500 | 2003-2004 | Base | 5 Cyl 2.7 L DIESEL
- Sprinter 3500 | 2003-2004 | Base | 5 Cyl 2.7 L DIESEL
View related parts
Dodge Intercooler Part Number: 52028724AG
Product Specifications
- Other Name: Cooler - Charge Air
Fits the following Dodge Models:
- Ram 2500 | 1994-2002 | Base | 6 Cyl 5.9 L DIESEL
- Ram 3500 | 1994-2002 | Base | 6 Cyl 5.9 L DIESEL
View related parts
Dodge Cooler Part Number: 5119997AA
Product Specifications
- Other Name: Cooler - Charge Air; Intercooler; Turbocharger Intercooler; Turbo Intercooler; Cooler Charge Air
Fits the following Dodge Models:
- Sprinter 2500 | 2003-2006 | Base | 5 Cyl 2.7 L DIESEL
- Sprinter 3500 | 2003-2006 | Base | 5 Cyl 2.7 L DIESEL

Dodge Intercooler

OEM parts sourced directly from Dodge deliver superior quality, long lasting strength, and a precise fit you can trust. Each item goes through strict quality checks to ensure safety, toughness, and performance that matches your factory equipment. At JeepPartsDeal online shop, you'll get top-quality, budget-friendly OEM Dodge Intercooler for your vehicle. We focus on giving you a high standard without pushing up the price. Our full selection of genuine factory products comes backed by the original manufacturer's warranty. You'll love our fast delivery, seamless shopping experience, and convenient return policy, saving you all the hassle.

Dodge Intercooler Parts and Q&A

Intercooler
5170704AJ
Q: How to Service and Repair an Intercooler System on Dodge Ram 2500?
A:
For service and repairs on the charge air cooler system, first take away the battery's negative connection and purge the A/C system. Take out the auxiliary cooler of the transmission and the tubing from the charge air cooler, then unscrew the bolts and shift the charge air cooler out and upward to remove it. Avoid using harsh cleaners for your system and if dirt in the inside cannot be cleaned off, you will need to get a new charge air cooler. When turbo-charger damage or oil stain happens, place the charge air cooler with the air tubes straight up and down, pour solvent into its tubes against the usual air current using a stream siphon, give it a light shake and strike both ends with a rubber mallet to drive out debris. Keep running water in the valve until the contaminants are all out, then wash it with hot soapy water, rinse with clean water and finish by blowing out with compressed air. Check for any cracked or broken parts, along with holes and damage in the tubes, fins or welds of the charge air cooler. If anything is found, then replace the entire cooler. Check the charge air cooler with Charge Air Cooler Tester Kit No. 382456 purchased from Cummins Service Products as explained by the directions. When installing, slide the charge air cooler into place, secure it with bolts turned to 2 Nm (17 inch lbs.) torque and connect the intake tubes to the charge air cooler, with clamps tightened to 11 Nm (95 inch lbs.) torque. Install both transmission auxiliary cooler and A/C condenser if included, connect the battery's negative cables, then check for boost system leaks by running the engine.
Intercooler
68013636AA
Q: How to Install the Intercooler on Dodge Sprinter 3500?
A:
Begin by connecting the charge air cooler to the radiator and following this, join the power steering cooler loop to the charge air cooler. Following this, link together the charge air hose and then fit both radiator trims in place. Following that, place the front grille and cross member, then mount the headlamp assemblies and then place the front bumper.