The first thing to do is remove the cable from the inlet air temperature sensor and the negative cable from the battery. After that, take out the air intake tube from the
Throttle Body and remove the upper air cleaner housing. Remove each connector from the TPS, IAC motor and
MAP Sensor. Eliminate the lines attached to the purge solenoid and
PCV Valve, as well as the lines for the power
Brake Booster, LDP, EGR transducer and speed control vacuum reservoir where they are joined at the intake manifold. Take off the throttle, speed control (if present) and transaxle control cables from their attachment to the throttle lever and bracket. Remove the fuel line,
Coolant Temperature Sensor/fuel injector wire harness connector and fuel injector harness only after releasing the fuel system. Detach the intake manifold from the cylinder head and quickly remove the manifold from your engine, ensuring you protect the openings to keep out any debris. Check the manifold to make sure it is flat, being sure it doesn't deviate more than 0.15 mm per 300 mm (0.006 inch per foot) and replace it if you find any cracks or warping. Begin installation by cleaning the manifold sealing surfaces, installing new manifold to cylinder-head seals and then putting it onto the head. Turn each intake manifold screw to 28 Nm (250 inch lbs.), using the correct order, until every bolt meets the required strength. Put the
Throttle Cables back into the bracket and link the throttle, speed control (if applicable) cables to the throttle lever. Then, at the fittings on the upper intake manifold, reconnect the vacuum lines used by the EGR, brake booster, speed control, LDP, purge valve and PCV valve. Hook up the power for the MAP sensor, TPS and IAC motor and then plug in the line for the fuel and connect the coolant temperature sensor/fuel injector wiring harness. At this stage, secure the air cleaner housing and air intake tube to the throttle body, connect the inlet air temperature sensor cord and link the vehicle's negative cable back to the battery.