First, the cylinder head needs to come off, before you can take out the pistons and connecting rods. First, use a trustworthy ridge reamer to knock down the cylinder ridge and remember to cover the piston head when you work on each cylinder's locating pin. After that, separate the
Oil Pan and mark each connecting rod and cap with scribes so you know which cylinder is which. The pistons are shaped so that the front stamping is closest to the front of the engine. Lift and remove the pistons and connecting rods from the tip of the cylinder block, making certain that each rod is perfectly centered in the bore by rotating the
Crankshaft. Take out the Balance Shaft Assembly after that and unscrew the connecting rod cap bolts, pulling each piston and rod out of the bore gently so as not to scrape the crankshaft journals. With the grips removed, add the bearing cap to the connecting rod, because these parts are serviced together. When installing, make sure the gaps in the compression ring are spaced out unevenly and the oil ring expander ends meet the gaps in the rail that match the fit. After lubricating the piston with clean oil, set the ring compressor on top to maintain the rings where they are. The directional stamp in the piston should be located at the front of the engine. Rotate the crankshaft so that the journal is right in the center of the cylinder bore, then slide in the assembly with rod and piston and guide the rod over the journal. Using a hammer handle, push the piston into the cylinder bore and use your other hand to guide the connecting rod onto the journal. You should never reuse the bolts for the cap; before installing the new bolts, give their threads a coat of clean oil and tighten them each by hand. Do not torque them together using a torque wrench. Last, fasten the bolts to 54 Nm (40 ft. lbs.) and tighten them another 1/4 turn, then see what side clearance you have using a feeler gauge.